Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2007 |
| Principal Product | Engineered Plastic |
| NAICS | 325991 - Custom Compounding of Purchased Resins |
| SIC | 3087 - Custom Compound Purchased Resins |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 100 |
| Plant Area (Sq.Ft.) | 122,000 |
| Annual Production | 7,750 Tons |
| Production Hrs. Annual | 8,568 |
| Location (State) | IN |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $181,885 | 9,798,253 | kWh | $0.02 |
| Electricity Demand | $243,864 | 17,304 | kW-months/year | $14.09 |
| Natural Gas | $263,217 | 23,558 | MMBtu | $11.17 |
| TOTAL ENERGY COSTS | $688,966 | |||
| RECOMMENDED SAVINGS* | $279,330 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $200,048 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Disposal | Personnel Changes | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Disposal | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | Tgal | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 4.625 DEVELOP STANDARD OPERATING PROCEDURES |
Savings: $98,450 Cost: $3,040 |
- | - | - | - | - | - | - | - | - | - | $98,450 | - |
- - kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
$98,450 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.7314 REDUCE VENTILATION AIR |
Savings: $67,600 Cost: $19,800 |
$6,500 | 341,400 | $7,300 | 1,524 | - | - | $53,800 | 4,600 | - | - | - | - |
$6,500 341,400 kWh |
$7,300 1,524 kW-months/year |
- - $ |
$53,800 4,600 MMBtu |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7314 REDUCE VENTILATION AIR |
Savings: $36,200 Cost: $10,000 |
$4,600 | 244,200 | - | - | - | - | $31,600 | 2,700 | - | - | - | - |
$4,600 244,200 kWh |
- - kW-months/year |
- - $ |
$31,600 2,700 MMBtu |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS |
Savings: $35,807 Cost: $30,000 |
- | - | - | - | $35,807 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$35,807 - $ |
- - MMBtu |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $11,994 Cost: $7,875 |
$5,812 | 305,878 | $6,182 | 429 | - | - | - | - | - | - | - | - |
$5,812 305,878 kWh |
$6,182 429 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7231 USE RADIANT HEATER FOR SPOT HEATING |
Savings: $10,800 Cost: $15,600 |
- | - | - | - | - | - | $10,800 | 924 | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$10,800 924 MMBtu |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION |
Savings: $8,390 Cost: $15,000 |
- | - | - | - | - | - | - | - | $8,390 | 4,627,000 | - | - |
- - kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
$8,390 4,627,000 Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS |
Savings: $5,105 Cost: $16,500 |
- | - | - | - | - | - | $5,105 | 437 | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$5,105 437 MMBtu |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS |
Savings: $1,816 Cost: - |
$880 | 46,267 | $936 | 60 | - | - | - | - | - | - | - | - |
$880 46,267 kWh |
$936 60 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,007 Cost: - |
$488 | 25,704 | $519 | 36 | - | - | - | - | - | - | - | - |
$488 25,704 kWh |
$519 36 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.2211 USE OPTIMUM TEMPERATURE |
Savings: $998 Cost: - |
$998 | 52,536 | - | - | - | - | - | - | - | - | - | - |
$998 52,536 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $864 Cost: $9,000 |
- | - | - | - | $864 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$864 - $ |
- - MMBtu |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $299 Cost: $3,800 |
$145 | 7,626 | $154 | 12 | - | - | - | - | - | - | - | - |
$145 7,626 kWh |
$154 12 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $279,330 Cost: $130,615 |
$19,423 | 1,023,611 | $15,091 | 2,061 | $36,671 | - | $101,305 | 8,661 | $8,390 | 4,627,000 | $98,450 | - | $19,423 1,023,611 kWh |
$15,091 2,061 kW-months/year |
$36,671 - $ |
$101,305 8,661 MMBtu |
$8,390 4,627,000 Tgal |
$98,450 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $200,048 Cost: $61,315 |
$14,190 | 746,081 | $14,418 | 2,013 | - | - | $64,600 | 5,524 | $8,390 | 4,627,000 | $98,450 | - | $14,190 746,081 kWh |
$14,418 2,013 kW-months/year |
- - $ |
$64,600 5,524 MMBtu |
$8,390 4,627,000 Tgal |
$98,450 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | Tgal | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Disposal | Personnel Changes | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Disposal | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||