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IAC Assessment: UD0782
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IAC Assessment: UD0782
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IAC Center University of Dayton
Assessment Year 2008
Principal Product Ball and Roller Bearings
NAICS 332991 - Ball and Roller Bearing Manufacturing
SIC 3562 - Ball And Roller Bearings
Sales $100,000,000-$500,000,000
# of Employees 205
Plant Area (Sq.Ft.) 133,000
Annual Production 1,640,000 Pieces
Production Hrs. Annual 6,600
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $250,398 6,606,600 kWh $0.04
Electricity Demand $88,814 1,102 kW-months/year $80.59
Natural Gas $111,820 10,650 MMBtu $10.50
TOTAL ENERGY COSTS $451,032
RECOMMENDED SAVINGS* $56,330 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $47,327
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$28,951
Cost:
-
$28,951 689,304 - - - - $28,951
689,304
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,748
Cost:
$6,528
$5,748 136,858 - - - - $5,748
136,858
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$5,068
Cost:
$20,000
- - - - $5,068 482 -
-
kWh
-
-
kW-months/year
$5,068
482
MMBtu
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$4,245
Cost:
-
$4,245 101,059 - - - - $4,245
101,059
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,643
Cost:
-
$1,793 42,680 $850 10 - - $1,793
42,680
kWh
$850
10
kW-months/year
-
-
MMBtu
06: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$3,233
Cost:
$10,000
$3,233 76,982 - - - - $3,233
76,982
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,243
Cost:
$1,800
$1,074 25,561 $1,169 14 - - $1,074
25,561
kWh
$1,169
14
kW-months/year
-
-
MMBtu
08: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$1,292
Cost:
$2,000
- - - - $1,292 123 -
-
kWh
-
-
kW-months/year
$1,292
123
MMBtu
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,907
Cost:
$1,000
$2,245 53,460 $662 8 - - $2,245
53,460
kWh
$662
8
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$56,330
Cost:
$41,328
$47,289 1,125,904 $2,681 32 $6,360 605 $47,289
1,125,904
kWh
$2,681
32
kW-months/year
$6,360
605
MMBtu
TOTAL IMPLEMENTED Savings:
$47,327
Cost:
$19,328
$45,496 1,083,224 $1,831 22 - - $45,496
1,083,224
kWh
$1,831
22
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas