Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2009 |
| Principal Product | Polymer and Material Handling and Storage Equipment |
| NAICS | 326121 - Unlaminated Plastics Profile Shape Manufacturing |
| SIC | 3089 - Plastics Products, Nec |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 120 |
| Plant Area (Sq.Ft.) | 150,000 |
| Annual Production | 6,600,000 Pounds |
| Production Hrs. Annual | 7,200 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $233,951 | 8,316,000 | kWh | $0.03 |
| Electricity Demand | $215,955 | 18,528 | kW-months/year | $11.66 |
| Natural Gas | $175,285 | 17,454 | MMBtu | $10.04 |
| TOTAL ENERGY COSTS | $625,191 | |||
| RECOMMENDED SAVINGS* | $1,171,205 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | - | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Administrative Changes | Primary Raw Material | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Administrative Changes | Primary Raw Material | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.912 Wind Power |
Savings: $1,103,774 Cost: $5,850,000 |
$1,103,774 | 11,439,132 | - | - | - | - | - | - | - | - | - | - |
$1,103,774 11,439,132 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $24,846 Cost: $92,500 |
$14,545 | 532,800 | $10,301 | 74 | - | - | - | - | - | - | - | - |
$14,545 532,800 kWh |
$10,301 74 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE |
Savings: $13,922 Cost: $4,000 |
$8,150 | 298,550 | $5,772 | 41 | - | - | - | - | - | - | - | - |
$8,150 298,550 kWh |
$5,772 41 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $12,029 Cost: $2,640 |
$12,029 | 240,210 | - | - | - | - | - | - | - | - | - | - |
$12,029 240,210 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $4,640 Cost: $12,000 |
- | - | - | - | $4,640 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$4,640 - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $4,270 Cost: $8,700 |
$1,782 | 92,160 | $2,488 | 13 | - | - | - | - | - | - | - | - |
$1,782 92,160 kWh |
$2,488 13 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $2,350 Cost: $1,000 |
$2,350 | 50,400 | - | - | - | - | - | - | - | - | - | - |
$2,350 50,400 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $2,010 Cost: $900 |
- | - | - | - | - | - | $2,010 | 201 | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$2,010 201 MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,247 Cost: $1,000 |
$2,887 | 61,920 | - | - | - | - | - | - | $(-1,440) | - | $(-200) | - |
$2,887 61,920 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
$(-1,440) - $ |
$(-200) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $1,067 Cost: $5,170 |
$622 | 23,040 | $445 | 3 | - | - | - | - | - | - | - | - |
$622 23,040 kWh |
$445 3 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING |
Savings: $1,050 Cost: - |
$612 | 22,680 | $438 | 9 | - | - | - | - | - | - | - | - |
$612 22,680 kWh |
$438 9 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $1,171,205 Cost: $5,977,910 |
$1,146,751 | 12,760,892 | $19,444 | 140 | $4,640 | - | $2,010 | 201 | $(-1,440) | - | $(-200) | - | $1,146,751 12,760,892 kWh |
$19,444 140 kW-months/year |
$4,640 - $ |
$2,010 201 MMBtu |
$(-1,440) - $ |
$(-200) - $ |
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| TOTAL IMPLEMENTED |
Savings: - Cost: - |
- | - | - | - | - | - | - | - | - | - | - | - | - - kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Administrative Changes | Primary Raw Material | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Administrative Changes | Primary Raw Material | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||