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IAC Assessment: UD0835
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IAC Assessment: UD0835
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IAC Center University of Dayton
Assessment Year 2011
Principal Product Shock Absorbers
NAICS 336330 - Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 160
Plant Area (Sq.Ft.) 112,000
Annual Production 1,500,000 Pieces
Production Hrs. Annual 5,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $218,240 3,203,440 kWh $0.07
Electricity Demand $108,780 943 kW-months/year $115.36
Natural Gas $95,376 9,578 MMBtu $9.96
TOTAL ENERGY COSTS $432,851
RECOMMENDED SAVINGS* $83,967 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $305
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$21,722
Cost:
$145,390
$21,722 54,702 - - - - - - $21,722
54,702
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$305
Cost:
$25
$199 2,922 $106 1 - - - - $199
2,922
kWh
$106
1
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,411
Cost:
$200
$3,894 57,266 $817 7 - - $(-300) - $3,894
57,266
kWh
$817
7
kW-months/year
-
-
MMBtu
$(-300)
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,430
Cost:
$11,500
- - - - $2,430 244 - - -
-
kWh
-
-
kW-months/year
$2,430
244
MMBtu
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,571
Cost:
$40,131
$6,890 101,331 $3,681 31 - - - - $6,890
101,331
kWh
$3,681
31
kW-months/year
-
-
MMBtu
-
-
$
06: 2.1224 REPLACE BOILER Savings:
$15,607
Cost:
$52,190
- - - - $15,607 1,567 - - -
-
kWh
-
-
kW-months/year
$15,607
1,567
MMBtu
-
-
$
07: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$15,451
Cost:
$12,000
$15,476 227,590 - - - - $(-25) - $15,476
227,590
kWh
-
-
kW-months/year
-
-
MMBtu
$(-25)
-
$
08: 2.7312 MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE Savings:
$13,470
Cost:
$14,800
- - - - $13,470 1,352 - - -
-
kWh
-
-
kW-months/year
$13,470
1,352
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$83,967
Cost:
$276,236
$48,181 443,811 $4,604 39 $31,507 3,163 $(-325) - $48,181
443,811
kWh
$4,604
39
kW-months/year
$31,507
3,163
MMBtu
$(-325)
-
$
TOTAL IMPLEMENTED Savings:
$305
Cost:
$25
$199 2,922 $106 1 - - - - $199
2,922
kWh
$106
1
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes