Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2011 |
| Principal Product | Hydraulic hose, fittings,couplings |
| NAICS | 326122 - Plastics Pipe and Pipe Fitting Manufacturing |
| SIC | 3089 - Plastics Products, Nec |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 500 |
| Plant Area (Sq.Ft.) | 493,000 |
| Annual Production | 5,799 Tons |
| Production Hrs. Annual | 6,000 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $906,293 | 24,696,850 | kWh | $0.04 |
| Electricity Demand | $676,915 | 43,584 | kW-months/year | $15.53 |
| Natural Gas | $554,732 | 100,050 | MMBtu | $5.54 |
| TOTAL ENERGY COSTS | $2,574,803 | |||
| RECOMMENDED SAVINGS* | $385,454 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $34,709 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Disposal | Personnel Changes | Water Consumption | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Disposal | Personnel Changes | Water Consumption | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | Tgal | $ | $ | $ | Tgal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION |
Savings: $170,257 Cost: $280,000 |
$(-1,212) | (-31,223) | $(-2,346) | (-150) | - | - | - | - | $128,623 | 17,949,008 | - | - | $45,192 | - |
$(-1,212) (-31,223) kWh |
$(-2,346) (-150) kW-months/year |
- - $ |
- - MMBtu |
$128,623 17,949,008 Tgal |
- - $ |
$45,192 - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 3.1221 USE REACTIVE RINSING |
Savings: $70,989 Cost: $30,000 |
- | - | - | - | - | - | - | - | $52,532 | 7,500,196 | - | - | $18,457 | - |
- - kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
$52,532 7,500,196 Tgal |
- - $ |
$18,457 - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $11,543 Cost: $16,000 |
- | - | - | - | $11,543 | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$11,543 - $ |
- - MMBtu |
- - Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE |
Savings: $33,247 Cost: $2,000 |
$33,247 | 870,333 | - | - | - | - | - | - | - | - | - | - | - | - |
$33,247 870,333 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $2,557 Cost: - |
$1,441 | 37,129 | $1,116 | 72 | - | - | - | - | - | - | - | - | - | - |
$1,441 37,129 kWh |
$1,116 72 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $20,051 Cost: $18,555 |
$12,751 | 326,943 | $7,300 | 468 | - | - | - | - | - | - | - | - | - | - |
$12,751 326,943 kWh |
$7,300 468 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $7,542 Cost: - |
$4,796 | 122,982 | $2,746 | 168 | - | - | - | - | - | - | - | - | - | - |
$4,796 122,982 kWh |
$2,746 168 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $3,988 Cost: $5,000 |
$2,532 | 65,226 | $1,456 | 96 | - | - | - | - | - | - | - | - | - | - |
$2,532 65,226 kWh |
$1,456 96 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,616 Cost: $500 |
$1,216 | 31,332 | $700 | 44 | - | - | - | - | - | - | $(-300) | - | - | - |
$1,216 31,332 kWh |
$700 44 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
$(-300) - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $267 Cost: - |
$148 | 3,814 | $119 | 8 | - | - | - | - | - | - | - | - | - | - |
$148 3,814 kWh |
$119 8 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - $ |
- - Tgal |
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| 11: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $13,123 Cost: $1,000 |
- | - | - | - | - | - | $13,123 | 2,360 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$13,123 2,360 MMBtu |
- - Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $10,508 Cost: $16,000 |
- | - | - | - | - | - | $10,508 | 1,890 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$10,508 1,890 MMBtu |
- - Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.2211 USE OPTIMUM TEMPERATURE |
Savings: $3,225 Cost: - |
- | - | - | - | - | - | $3,225 | 580 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$3,225 580 MMBtu |
- - Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 14: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA |
Savings: $18,762 Cost: - |
- | - | - | - | - | - | $18,762 | 3,374 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$18,762 3,374 MMBtu |
- - Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 15: 2.7314 REDUCE VENTILATION AIR |
Savings: $17,779 Cost: - |
$1,251 | 32,227 | - | - | - | - | $16,528 | 2,973 | - | - | - | - | - | - |
$1,251 32,227 kWh |
- - kW-months/year |
- - $ |
$16,528 2,973 MMBtu |
- - Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $385,454 Cost: $369,055 |
$56,170 | 1,458,763 | $11,091 | 706 | $11,543 | - | $62,146 | 11,177 | $181,155 | 25,449,204 | $(-300) | - | $63,649 | - | $56,170 1,458,763 kWh |
$11,091 706 kW-months/year |
$11,543 - $ |
$62,146 11,177 MMBtu |
$181,155 25,449,204 Tgal |
$(-300) - $ |
$63,649 - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $34,709 Cost: $1,000 |
$1,589 | 40,943 | $1,235 | 80 | - | - | $31,885 | 5,734 | - | - | - | - | - | - | $1,589 40,943 kWh |
$1,235 80 kW-months/year |
- - $ |
$31,885 5,734 MMBtu |
- - Tgal |
- - $ |
- - Tgal |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | Tgal | $ | $ | $ | Tgal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Disposal | Personnel Changes | Water Consumption | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Disposal | Personnel Changes | Water Consumption | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||