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IAC Assessment: UD0850
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IAC Assessment: UD0850
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IAC Center University of Dayton
Assessment Year 2012
Principal Product Load, torque, and pressure sensors
NAICS 334513 - Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial
SIC 3823 - Process Control Instruments
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 76,000
Annual Production 18,586 Pieces
Production Hrs. Annual 6,400
Location (State) OH
View Case Study
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $229,701 2,902,800 kWh $0.08
Electricity Demand $24,985 6,864 kW-months/year $3.64
Natural Gas $10,978 1,442 MMBtu $7.61
TOTAL ENERGY COSTS $265,664
RECOMMENDED SAVINGS* $31,249 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,468
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$2,058
Cost:
$42,695
$2,058 29,041 - - - - - - - - $2,058
29,041
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,432
Cost:
$750
$2,432 29,974 - - - - - - - - $2,432
29,974
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7123 KEEP LAMPS AND REFLECTORS CLEAN Savings:
$362
Cost:
$374
$328 3,960 $34 9 - - - - - - $328
3,960
kWh
$34
9
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$15,877
Cost:
$33,000
$877 12,375 - - - - - - $15,000 - $877
12,375
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$15,000
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$827
Cost:
$1,000
$(-63) 885 $(-8) 12 $898 116 - - - - $(-63)
885
kWh
$(-8)
12
kW-months/year
$898
116
MMBtu
-
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$648
Cost:
-
$570 8,043 $78 21 - - - - - - $570
8,043
kWh
$78
21
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$452
Cost:
$1,000
$661 9,325 $91 24 - - $(-300) - - - $661
9,325
kWh
$91
24
kW-months/year
-
-
MMBtu
$(-300)
-
$
-
-
$
08: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$3,375
Cost:
$20,000
$1,754 24,752 - - $1,621 210 - - - - $1,754
24,752
kWh
-
-
kW-months/year
$1,621
210
MMBtu
-
-
$
-
-
$
09: 2.7314 REDUCE VENTILATION AIR Savings:
$2,781
Cost:
$200
$1,013 14,293 - - $1,768 229 - - - - $1,013
14,293
kWh
-
-
kW-months/year
$1,768
229
MMBtu
-
-
$
-
-
$
10: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,348
Cost:
$9,000
$2,348 33,121 - - - - - - - - $2,348
33,121
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.7264 INTERLOCK HEATING AND AIR CONDITIONING SYSTEMS TO PREVENT SIMULTANEOUS OPERATION Savings:
$89
Cost:
$145
$41 576 - - $48 6 - - - - $41
576
kWh
-
-
kW-months/year
$48
6
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$31,249
Cost:
$108,164
$12,019 166,345 $195 66 $4,335 561 $(-300) - $15,000 - $12,019
166,345
kWh
$195
66
kW-months/year
$4,335
561
MMBtu
$(-300)
-
$
$15,000
-
$
TOTAL IMPLEMENTED Savings:
$22,468
Cost:
$43,574
$5,797 81,117 $203 54 $1,768 229 $(-300) - $15,000 - $5,797
81,117
kWh
$203
54
kW-months/year
$1,768
229
MMBtu
$(-300)
-
$
$15,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost