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IAC Assessment: UD0871
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IAC Assessment: UD0871
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IAC Center University of Dayton
Assessment Year 2012
Principal Product Automotive Transmission Components
NAICS 336350 - Motor Vehicle Transmission and Power Train Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 150
Plant Area (Sq.Ft.) 100,000
Annual Production 60,000,000 Pieces
Production Hrs. Annual 5,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $432,953 5,627,824 kWh $0.08
Electricity Demand $66,031 13,500 kW-months/year $4.89
Natural Gas $11,708 1,272 MMBtu $9.20
TOTAL ENERGY COSTS $521,773
RECOMMENDED SAVINGS* $58,053 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes
$ kWh $ kW-months/year $ $
01: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,905
Cost:
-
$1,905 24,473 - - - - $1,905
24,473
kWh
-
-
kW-months/year
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$597
Cost:
$950
$597 7,680 - - - - $597
7,680
kWh
-
-
kW-months/year
-
-
$
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$488
Cost:
-
$425 5,346 $63 12 - - $425
5,346
kWh
$63
12
kW-months/year
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$27,260
Cost:
-
$27,260 371,342 - - - - $27,260
371,342
kWh
-
-
kW-months/year
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,057
Cost:
-
$5,222 71,129 $835 170 - - $5,222
71,129
kWh
$835
170
kW-months/year
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,649
Cost:
-
$1,314 17,904 $2,335 478 - - $1,314
17,904
kWh
$2,335
478
kW-months/year
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,103
Cost:
$2,498
$951 12,954 $152 31 - - $951
12,954
kWh
$152
31
kW-months/year
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$5,075
Cost:
-
$4,309 58,704 $766 156 - - $4,309
58,704
kWh
$766
156
kW-months/year
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,384
Cost:
$1,000
$3,516 47,898 $468 96 $(-600) - $3,516
47,898
kWh
$468
96
kW-months/year
$(-600)
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,963
Cost:
-
$2,661 36,252 $302 61 - - $2,661
36,252
kWh
$302
61
kW-months/year
-
-
$
11: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,709
Cost:
$500
$1,495 20,375 $214 48 - - $1,495
20,375
kWh
$214
48
kW-months/year
-
-
$
12: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,754
Cost:
$5,700
$1,754 23,899 - - - - $1,754
23,899
kWh
-
-
kW-months/year
-
-
$
13: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,109
Cost:
-
$2,109 28,739 - - - - $2,109
28,739
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$58,053
Cost:
$10,648
$53,518 726,695 $5,135 1,052 $(-600) - $53,518
726,695
kWh
$5,135
1,052
kW-months/year
$(-600)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes