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IAC Assessment: UD0875
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IAC Assessment: UD0875
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IAC Center University of Dayton
Assessment Year 2013
Principal Product Insulated vinyl windows and patio doors
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 309
Plant Area (Sq.Ft.) 279,600
Annual Production 455,177 Units
Production Hrs. Annual 7,488
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $294,118 5,242,800 kWh $0.06
Electricity Demand $208,852 12,381 kW-months/year $16.87
Electricity Fees $1,146 - $ -
Natural Gas $36,508 3,693 MMBtu $9.89
TOTAL ENERGY COSTS $540,624
RECOMMENDED SAVINGS* $42,618 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,013
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,925
Cost:
$4,300
$8,006 143,087 $1,919 227 - - - - $8,006
143,087
kWh
$1,919
227
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,208
Cost:
$1,000
$4,257 61,700 $551 112 - - $(-600) - $4,257
61,700
kWh
$551
112
kW-months/year
-
-
MMBtu
$(-600)
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,013
Cost:
-
$2,704 48,320 $1,309 78 - - - - $2,704
48,320
kWh
$1,309
78
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2311 HEAT TREAT PARTS ONLY TO REQUIRED SPECIFICATIONS OR STANDARDS Savings:
$10,323
Cost:
-
$6,955 124,301 $3,368 199 - - - - $6,955
124,301
kWh
$3,368
199
kW-months/year
-
-
MMBtu
-
-
$
05: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$9,804
Cost:
$5,000
$13,364 238,857 $6,324 374 $(-9,884) (-1,019) - - $13,364
238,857
kWh
$6,324
374
kW-months/year
$(-9,884)
(-1,019)
MMBtu
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,345
Cost:
$1,205
$3,127 52,560 $1,218 72 - - - - $3,127
52,560
kWh
$1,218
72
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$42,618
Cost:
$11,505
$38,413 668,825 $14,689 1,062 $(-9,884) (-1,019) $(-600) - $38,413
668,825
kWh
$14,689
1,062
kW-months/year
$(-9,884)
(-1,019)
MMBtu
$(-600)
-
$
TOTAL IMPLEMENTED Savings:
$4,013
Cost:
-
$2,704 48,320 $1,309 78 - - - - $2,704
48,320
kWh
$1,309
78
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes