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IAC Assessment: UD0892
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IAC Assessment: UD0892
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IAC Center University of Dayton
Assessment Year 2013
Principal Product Intermediate Bulk Containers
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3085 - Plastics Bottles
Sales $50,000,000-$100,000,000
# of Employees 80
Plant Area (Sq.Ft.) 120,000
Annual Production 480,000 Pieces
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $806,672 11,342,400 kWh $0.07
Electricity Demand $96,378 19,392 kW-months/year $4.97
Natural Gas $19,391 2,680 MMBtu $7.24
TOTAL ENERGY COSTS $922,441
RECOMMENDED SAVINGS* $113,614 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $93,555
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$400
Cost:
$1,090
$400 5,624 - - - - - - $400
5,624
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,740
Cost:
$6,852
$6,352 89,310 - - - - $388 - $6,352
89,310
kWh
-
-
kW-months/year
-
-
MMBtu
$388
-
$
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$562
Cost:
-
$542 7,625 - - - - $20 - $542
7,625
kWh
-
-
kW-months/year
-
-
MMBtu
$20
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$31,028
Cost:
-
$28,317 398,154 $2,711 546 - - - - $28,317
398,154
kWh
$2,711
546
kW-months/year
-
-
MMBtu
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$49,827
Cost:
-
$49,827 700,602 - - - - - - $49,827
700,602
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$3,311
Cost:
$3,800
$3,311 46,549 - - - - - - $3,311
46,549
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$14,202
Cost:
$1,200
$(-121) (-1,702) $(-12) (-3) $14,335 1,980 - - $(-121)
(-1,702)
kWh
$(-12)
(-3)
kW-months/year
$14,335
1,980
MMBtu
-
-
$
08: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$4,998
Cost:
-
$4,508 63,381 $490 98 - - - - $4,508
63,381
kWh
$490
98
kW-months/year
-
-
MMBtu
-
-
$
09: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$2,546
Cost:
$314
$2,284 32,120 $262 53 - - - - $2,284
32,120
kWh
$262
53
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$113,614
Cost:
$13,256
$95,420 1,341,663 $3,451 694 $14,335 1,980 $408 - $95,420
1,341,663
kWh
$3,451
694
kW-months/year
$14,335
1,980
MMBtu
$408
-
$
TOTAL IMPLEMENTED Savings:
$93,555
Cost:
$7,942
$89,946 1,264,696 $3,201 644 - - $408 - $89,946
1,264,696
kWh
$3,201
644
kW-months/year
-
-
MMBtu
$408
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes