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IAC Assessment: UD0894
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IAC Assessment: UD0894
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IAC Center University of Dayton
Assessment Year 2013
Principal Product Corrugate Clamshells
NAICS 322121 - Paper (except Newsprint) Mills
SIC 2621 - Paper Mills
Sales $50,000,000-$100,000,000
# of Employees 220
Plant Area (Sq.Ft.) 277,000
Annual Production 10,500,000 Thousand Feet
Production Hrs. Annual 7,200
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $249,039 8,534,574 kWh $0.03
Electricity Demand $275,774 17,388 kW-months/year $15.86
Natural Gas $253,843 47,323 MMBtu $5.36
TOTAL ENERGY COSTS $846,860
RECOMMENDED SAVINGS* $84,343 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,317
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 3.4158 USE MINIMUM COOLING WATER TO BEARINGS Savings:
$17,378
Cost:
-
- - - - - - - - $17,378 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$17,378
-
Tgal
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,885
Cost:
-
$4,169 142,884 $3,716 238 - - - - - - $4,169
142,884
kWh
$3,716
238
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,290
Cost:
-
$3,093 105,982 $197 12 - - - - - - $3,093
105,982
kWh
$197
12
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$17,944
Cost:
$8,000
- - - - $17,944 - - - - - -
-
kWh
-
-
kW-months/year
$17,944
-
$
-
-
MMBtu
-
-
Tgal
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$9,638
Cost:
$10,000
- - - - - - $9,638 1,829 - - -
-
kWh
-
-
kW-months/year
-
-
$
$9,638
1,829
MMBtu
-
-
Tgal
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,426
Cost:
-
- - - - - - $5,426 1,030 - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,426
1,030
MMBtu
-
-
Tgal
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$142
Cost:
$350
- - - - - - $142 27 - - -
-
kWh
-
-
kW-months/year
-
-
$
$142
27
MMBtu
-
-
Tgal
08: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$12,240
Cost:
$30,550
$11,380 390,003 $860 54 - - - - - - $11,380
390,003
kWh
$860
54
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
09: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$10,400
Cost:
$40,600
$10,400 356,401 - - - - - - - - $10,400
356,401
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$84,343
Cost:
$89,500
$29,042 995,270 $4,773 304 $17,944 - $15,206 2,886 $17,378 - $29,042
995,270
kWh
$4,773
304
kW-months/year
$17,944
-
$
$15,206
2,886
MMBtu
$17,378
-
Tgal
TOTAL IMPLEMENTED Savings:
$11,317
Cost:
$350
$7,262 248,866 $3,913 250 - - $142 27 - - $7,262
248,866
kWh
$3,913
250
kW-months/year
-
-
$
$142
27
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption