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IAC Assessment: UD0896
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IAC Assessment: UD0896
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IAC Center University of Dayton
Assessment Year 2014
Principal Product Extruded rubber (window seals)
NAICS 326291 - Rubber Product Manufacturing for Mechanical Use
SIC 3061 - Mechanical Rubber Goods
Sales $10,000,000-$50,000,000
# of Employees 68
Plant Area (Sq.Ft.) 68,000
Annual Production 200,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $228,232 5,915,817 kWh $0.04
Electricity Demand $123,709 10,748 kW-months/year $11.51
Electricity Fees $10,528 - $ -
Natural Gas $27,509 3,274 MMBtu $8.40
TOTAL ENERGY COSTS $410,301
RECOMMENDED SAVINGS* $50,711 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $74
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$74
Cost:
-
$46 1,195 $28 2 - - - - - - - - - - $46
1,195
kWh
$28
2
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
02: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$31,308
Cost:
$10,500
$19,608 508,236 $11,700 1,016 - - - - - - - - - - $19,608
508,236
kWh
$11,700
1,016
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
03: 3.4151 MINIMIZE WATER USAGE Savings:
$7,067
Cost:
$8,000
$622 16,134 $371 32 - - - - $3,037 5,498 $3,037 5,498 - - $622
16,134
kWh
$371
32
kW-months/year
-
-
$
-
-
MMBtu
$3,037
5,498
Tgal
$3,037
5,498
gal
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$683
Cost:
$500
$428 11,084 $255 22 - - - - - - - - - - $428
11,084
kWh
$255
22
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$22
Cost:
-
$139 3,600 $83 7 - - - - - - - - $(-200) - $139
3,600
kWh
$83
7
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$(-200)
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,728
Cost:
$8,000
- - - - $9,728 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$9,728
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
07: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$1,035
Cost:
$1,211
$648 16,800 $387 34 - - - - - - - - - - $648
16,800
kWh
$387
34
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
08: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$794
Cost:
$1,000
- - - - - - $794 94 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$794
94
MMBtu
-
-
Tgal
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$50,711
Cost:
$29,211
$21,491 557,049 $12,824 1,114 $9,728 - $794 94 $3,037 5,498 $3,037 5,498 $(-200) - $21,491
557,049
kWh
$12,824
1,114
kW-months/year
$9,728
-
$
$794
94
MMBtu
$3,037
5,498
Tgal
$3,037
5,498
gal
$(-200)
-
$
TOTAL IMPLEMENTED Savings:
$74
Cost:
-
$46 1,195 $28 2 - - - - - - - - - - $46
1,195
kWh
$28
2
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes