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IAC Assessment: UD0904
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IAC Assessment: UD0904
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IAC Center University of Dayton
Assessment Year 2014
Principal Product Catalytic Convertors, Torque Convertors, Silencers
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 1,000
Plant Area (Sq.Ft.) 417,000
Annual Production 8,880,619 Pieces
Production Hrs. Annual 6,600
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,508,825 40,397,514 kWh $0.04
Electricity Demand $717,182 75,732 kW-months/year $9.47
Natural Gas $206,656 38,120 MMBtu $5.42
TOTAL ENERGY COSTS $2,660,586
RECOMMENDED SAVINGS* $396,971 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $147,219
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$10,181
Cost:
-
$6,766 183,174 $3,415 361 - - - - - - - - $6,766
183,174
kWh
$3,415
361
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$6,875
Cost:
-
- - - - $6,875 1,268 - - - - - - -
-
kWh
-
-
kW-months/year
$6,875
1,268
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,359
Cost:
$450
$2,486 67,297 $873 92 - - - - - - - - $2,486
67,297
kWh
$873
92
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$34,024
Cost:
$5,000
$24,768 670,496 $9,256 978 - - - - - - - - $24,768
670,496
kWh
$9,256
978
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$33,689
Cost:
$62,131
$(-759) (-20,559) $(-294) (-31) $34,742 6,410 - - - - - - $(-759)
(-20,559)
kWh
$(-294)
(-31)
kW-months/year
$34,742
6,410
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,892
Cost:
-
$5,017 135,828 $1,875 198 - - - - - - - - $5,017
135,828
kWh
$1,875
198
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$777
Cost:
$384
$510 13,817 $267 28 - - - - - - - - $510
13,817
kWh
$267
28
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$66,236
Cost:
$75,700
$44,887 1,215,120 $21,349 2,255 - - - - - - - - $44,887
1,215,120
kWh
$21,349
2,255
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
09: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,039
Cost:
-
$1,509 40,844 $530 56 - - - - - - - - $1,509
40,844
kWh
$530
56
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
10: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$16,866
Cost:
$20,982
$11,394 308,448 $5,961 629 $(-489) (-90) - - - - - - $11,394
308,448
kWh
$5,961
629
kW-months/year
$(-489)
(-90)
MMBtu
-
-
gal
-
-
$
-
-
$
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,786
Cost:
$10,400
$2,786 75,415 - - - - - - - - - - $2,786
75,415
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
12: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$96,196
Cost:
$72,000
$(-1,643) (-44,468) $(-3,125) (-336) - - $99,494 353,578 $1,470 - - - $(-1,643)
(-44,468)
kWh
$(-3,125)
(-336)
kW-months/year
-
-
MMBtu
$99,494
353,578
gal
$1,470
-
$
-
-
$
13: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$69,423
Cost:
$62,000
$(-2,947) (-79,772) $(-4,205) (-444) - - $76,575 352,800 - - - - $(-2,947)
(-79,772)
kWh
$(-4,205)
(-444)
kW-months/year
-
-
MMBtu
$76,575
352,800
gal
-
-
$
-
-
$
14: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$47,628
Cost:
$1,300
- - - - - - - - - - $47,628 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$47,628
-
$
TOTAL RECOMMENDED Savings:
$396,971
Cost:
$310,347
$94,774 2,565,640 $35,902 3,787 $41,128 7,588 $176,069 706,378 $1,470 - $47,628 - $94,774
2,565,640
kWh
$35,902
3,787
kW-months/year
$41,128
7,588
MMBtu
$176,069
706,378
gal
$1,470
-
$
$47,628
-
$
TOTAL IMPLEMENTED Savings:
$147,219
Cost:
$112,532
$98,104 2,655,778 $42,729 4,514 $6,386 1,178 - - - - - - $98,104
2,655,778
kWh
$42,729
4,514
kW-months/year
$6,386
1,178
MMBtu
-
-
gal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost