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IAC Assessment: UD0910
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IAC Assessment: UD0910
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IAC Center University of Dayton
Assessment Year 2014
Principal Product Pharmaceutical Manufacturing and Development
NAICS 325412 - Pharmaceutical Preparation Manufacturing
SIC 2834 - Pharmaceutical Preparations
Sales $100,000,000-$500,000,000
# of Employees 620
Plant Area (Sq.Ft.) 505,000
Annual Production 3,993 Bushels
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,346,813 41,694,502 kWh $0.03
Electricity Demand $1,360,410 89,972 kW-months/year $15.12
Natural Gas $1,335,397 261,044 MMBtu $5.12
TOTAL ENERGY COSTS $4,306,094
RECOMMENDED SAVINGS* $841,066 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $430,541
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $ $ Tgal
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$235
Cost:
-
$138 4,660 $97 6 - - - - - - - - - - - - $138
4,660
kWh
$97
6
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
02: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$5,500
Cost:
$2,000
- - - - - - - - $3,770 625 - - - - $1,730 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$3,770
625
Tgal
-
-
$
-
-
$
$1,730
-
Tgal
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,400
Cost:
$10,000
$(-100) (-3,380) $(-70) (-5) - - $10,570 2,064 - - - - - - - - $(-100)
(-3,380)
kWh
$(-70)
(-5)
kW-months/year
-
-
$
$10,570
2,064
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,016
Cost:
$1,000
$2,539 86,000 $1,777 118 $(-300) - - - - - - - - - - - $2,539
86,000
kWh
$1,777
118
kW-months/year
$(-300)
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
05: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$332,549
Cost:
$400,000
$36,159 1,224,879 $134,299 8,904 - - $162,091 31,658 - - - - - - - - $36,159
1,224,879
kWh
$134,299
8,904
kW-months/year
-
-
$
$162,091
31,658
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$19,208
Cost:
$40,430
$17,941 60,776 $1,267 83 - - - - - - - - - - - - $17,941
60,776
kWh
$1,267
83
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
07: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$11,334
Cost:
$18,902
$6,667 225,859 $4,667 310 - - - - - - - - - - - - $6,667
225,859
kWh
$4,667
310
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
08: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$377,548
Cost:
$1,083,820
$109,567 3,711,630 $267,981 17,767 - - - - - - - - - - - - $109,567
3,711,630
kWh
$267,981
17,767
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
09: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$45,862
Cost:
$9,000
$(-26) (-865) $(-1,012) (-67) - - - - - - - - $46,900 - - - $(-26)
(-865)
kWh
$(-1,012)
(-67)
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
$46,900
-
$
-
-
Tgal
10: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$22,280
Cost:
-
- - - - - - - - - - - - $22,280 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
$22,280
-
$
-
-
Tgal
11: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$8,744
Cost:
$12,000
$(-45) (-1,511) - - - - - - - - - - $8,789 - - - $(-45)
(-1,511)
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
$8,789
-
$
-
-
Tgal
12: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$3,390
Cost:
-
- - - - - - - - - - $3,390 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$3,390
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$841,066
Cost:
$1,577,152
$172,840 5,308,048 $409,006 27,115 $(-300) - $172,661 33,722 $3,770 625 $3,390 - $77,969 - $1,730 - $172,840
5,308,048
kWh
$409,006
27,115
kW-months/year
$(-300)
-
$
$172,661
33,722
MMBtu
$3,770
625
Tgal
$3,390
-
$
$77,969
-
$
$1,730
-
Tgal
TOTAL IMPLEMENTED Savings:
$430,541
Cost:
$1,124,722
$116,227 3,937,258 $272,675 18,078 - - $10,570 2,064 - - - - $31,069 - - - $116,227
3,937,258
kWh
$272,675
18,078
kW-months/year
-
-
$
$10,570
2,064
MMBtu
-
-
Tgal
-
-
$
$31,069
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes Ancillary Material Cost Water Consumption