Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2014 |
| Principal Product | Plating-Zinc,Nickel,Zinc,Iron,Zinc |
| NAICS | 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring |
| SIC | 3471 - Plating And Polishing |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 78 |
| Plant Area (Sq.Ft.) | 110,000 |
| Annual Production | 83,000 Units |
| Production Hrs. Annual | 6,120 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $153,511 | 2,539,897 | kWh | $0.06 |
| Electricity Demand | $34,535 | 7,284 | kW-months/year | $4.74 |
| Natural Gas | $121,058 | 19,619 | MMBtu | $6.17 |
| TOTAL ENERGY COSTS | $373,847 | |||
| RECOMMENDED SAVINGS* | $494,350 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $7,061 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Administrative Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4325 UPGRADE CONVEYORS |
Savings: $528 Cost: $255 |
$528 | 8,738 | - | - | - | - | - | - | - | - | - | - |
$528 8,738 kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $615 Cost: $570 |
$450 | 7,445 | $69 | 14 | - | - | - | - | $96 | - | - | - |
$450 7,445 kWh |
$69 14 kW-months/year |
- - MMBtu |
- - Tgal |
$96 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT |
Savings: $511 Cost: $1,275 |
$414 | 6,850 | $97 | 20 | - | - | - | - | - | - | - | - |
$414 6,850 kWh |
$97 20 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $2,643 Cost: $8,500 |
$2,643 | 43,737 | - | - | - | - | - | - | - | - | - | - |
$2,643 43,737 kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.2525 ELIMINATE COOLING OF PROCESS STREAMS WHICH SUBSEQUENTLY MUST BE HEATED AND VICE VERSA |
Savings: $1,623 Cost: $7,000 |
- | - | - | - | $1,623 | 263 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$1,623 263 MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.1224 REPLACE BOILER |
Savings: $19,697 Cost: $163,500 |
$3,240 | 49,505 | $248 | 52 | $16,209 | 2,627 | - | - | - | - | - | - |
$3,240 49,505 kWh |
$248 52 kW-months/year |
$16,209 2,627 MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $4,485 Cost: $5,000 |
- | - | - | - | $4,485 | 727 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$4,485 727 MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2514 COVER OPEN TANKS |
Savings: $3,270 Cost: $6,780 |
- | - | - | - | $3,270 | 530 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$3,270 530 MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.1123 INSTALL AUTOMATIC STACK DAMPER |
Savings: $2,665 Cost: - |
- | - | - | - | $2,665 | 432 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$2,665 432 MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION |
Savings: $414,555 Cost: $27,000 |
$(-933) | (-15,429) | $(-512) | (-108) | - | - | - | - | - | - | $416,000 | - |
$(-933) (-15,429) kWh |
$(-512) (-108) kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
$416,000 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 3.3123 USE DECANTING, FLOTATION TO REMOVE CONTAMINANTS |
Savings: $27,921 Cost: $55,000 |
$(-318) | (-5,246) | $(-326) | (-69) | - | - | - | - | $11,153 | - | $17,412 | - |
$(-318) (-5,246) kWh |
$(-326) (-69) kW-months/year |
- - MMBtu |
- - Tgal |
$11,153 - $ |
$17,412 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 3.4113 TREAT AND REUSE RINSE WATERS |
Savings: $15,837 Cost: $10,000 |
$(-851) | (-14,074) | $(-330) | (-70) | - | - | $17,018 | 9,945 | - | - | - | - |
$(-851) (-14,074) kWh |
$(-330) (-70) kW-months/year |
- - MMBtu |
$17,018 9,945 Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $494,350 Cost: $284,880 |
$5,173 | 81,526 | $(-754) | (-159) | $28,252 | 4,579 | $17,018 | 9,945 | $11,249 | - | $433,412 | - | $5,173 81,526 kWh |
$(-754) (-159) kW-months/year |
$28,252 4,579 MMBtu |
$17,018 9,945 Tgal |
$11,249 - $ |
$433,412 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $7,061 Cost: $8,625 |
$864 | 14,295 | $166 | 35 | $5,935 | 962 | - | - | $96 | - | - | - | $864 14,295 kWh |
$166 35 kW-months/year |
$5,935 962 MMBtu |
- - Tgal |
$96 - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Administrative Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||