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IAC Assessment: UD0913
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IAC Assessment: UD0913
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IAC Center University of Dayton
Assessment Year 2014
Principal Product Plating-Zinc,Nickel,Zinc,Iron,Zinc
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 78
Plant Area (Sq.Ft.) 110,000
Annual Production 83,000 Units
Production Hrs. Annual 6,120
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $153,511 2,539,897 kWh $0.06
Electricity Demand $34,535 7,284 kW-months/year $4.74
Natural Gas $121,058 19,619 MMBtu $6.17
TOTAL ENERGY COSTS $373,847
RECOMMENDED SAVINGS* $494,350 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,061
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.4325 UPGRADE CONVEYORS Savings:
$528
Cost:
$255
$528 8,738 - - - - - - - - - - $528
8,738
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$615
Cost:
$570
$450 7,445 $69 14 - - - - $96 - - - $450
7,445
kWh
$69
14
kW-months/year
-
-
MMBtu
-
-
Tgal
$96
-
$
-
-
$
03: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$511
Cost:
$1,275
$414 6,850 $97 20 - - - - - - - - $414
6,850
kWh
$97
20
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,643
Cost:
$8,500
$2,643 43,737 - - - - - - - - - - $2,643
43,737
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.2525 ELIMINATE COOLING OF PROCESS STREAMS WHICH SUBSEQUENTLY MUST BE HEATED AND VICE VERSA Savings:
$1,623
Cost:
$7,000
- - - - $1,623 263 - - - - - - -
-
kWh
-
-
kW-months/year
$1,623
263
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.1224 REPLACE BOILER Savings:
$19,697
Cost:
$163,500
$3,240 49,505 $248 52 $16,209 2,627 - - - - - - $3,240
49,505
kWh
$248
52
kW-months/year
$16,209
2,627
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,485
Cost:
$5,000
- - - - $4,485 727 - - - - - - -
-
kWh
-
-
kW-months/year
$4,485
727
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.2514 COVER OPEN TANKS Savings:
$3,270
Cost:
$6,780
- - - - $3,270 530 - - - - - - -
-
kWh
-
-
kW-months/year
$3,270
530
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$2,665
Cost:
-
- - - - $2,665 432 - - - - - - -
-
kWh
-
-
kW-months/year
$2,665
432
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$414,555
Cost:
$27,000
$(-933) (-15,429) $(-512) (-108) - - - - - - $416,000 - $(-933)
(-15,429)
kWh
$(-512)
(-108)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$416,000
-
$
11: 3.3123 USE DECANTING, FLOTATION TO REMOVE CONTAMINANTS Savings:
$27,921
Cost:
$55,000
$(-318) (-5,246) $(-326) (-69) - - - - $11,153 - $17,412 - $(-318)
(-5,246)
kWh
$(-326)
(-69)
kW-months/year
-
-
MMBtu
-
-
Tgal
$11,153
-
$
$17,412
-
$
12: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$15,837
Cost:
$10,000
$(-851) (-14,074) $(-330) (-70) - - $17,018 9,945 - - - - $(-851)
(-14,074)
kWh
$(-330)
(-70)
kW-months/year
-
-
MMBtu
$17,018
9,945
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$494,350
Cost:
$284,880
$5,173 81,526 $(-754) (-159) $28,252 4,579 $17,018 9,945 $11,249 - $433,412 - $5,173
81,526
kWh
$(-754)
(-159)
kW-months/year
$28,252
4,579
MMBtu
$17,018
9,945
Tgal
$11,249
-
$
$433,412
-
$
TOTAL IMPLEMENTED Savings:
$7,061
Cost:
$8,625
$864 14,295 $166 35 $5,935 962 - - $96 - - - $864
14,295
kWh
$166
35
kW-months/year
$5,935
962
MMBtu
-
-
Tgal
$96
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Ancillary Material Cost