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IAC Assessment: UD0925
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IAC Assessment: UD0925
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IAC Center University of Dayton
Assessment Year 2015
Principal Product Acoustic and Thermal Insulation
NAICS 327993 - Mineral Wool Manufacturing
SIC 3296 - Mineral Wool
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 90,000
Annual Production 6,436,451 Pieces
Production Hrs. Annual 5,500
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $687,185 10,344,600 kWh $0.07
Electricity Demand $83,483 18,060 kW-months/year $4.62
Natural Gas $7,928 1,002 MMBtu $7.91
TOTAL ENERGY COSTS $786,593
RECOMMENDED SAVINGS* $309,025 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,538
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$860
Cost:
-
$780 12,264 $80 17 - - - - $780
12,264
kWh
$80
17
kW-months/year
-
-
$
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$221,454
Cost:
$15,345
$190,381 2,992,000 $31,073 6,528 - - - - $190,381
2,992,000
kWh
$31,073
6,528
kW-months/year
-
-
$
-
-
$
03: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$46,665
Cost:
-
$46,665 733,381 - - - - - - $46,665
733,381
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$4,804
Cost:
$34,000
$4,130 64,900 $674 142 - - - - $4,130
64,900
kWh
$674
142
kW-months/year
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,759
Cost:
$5,000
$2,834 44,531 $925 194 - - - - $2,834
44,531
kWh
$925
194
kW-months/year
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,964
Cost:
$1,000
$3,064 48,159 $500 105 $(-600) - - - $3,064
48,159
kWh
$500
105
kW-months/year
$(-600)
-
$
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$15,405
Cost:
$66,200
$13,040 204,930 $2,365 497 - - - - $13,040
204,930
kWh
$2,365
497
kW-months/year
-
-
$
-
-
$
08: 4.642 INSTALL SENSORS TO DETECT AND AVOID JAMS Savings:
$7,714
Cost:
$120,000
- - - - $7,714 - - - -
-
kWh
-
-
kW-months/year
$7,714
-
$
-
-
$
09: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$5,400
Cost:
-
- - - - - - $5,400 - -
-
kWh
-
-
kW-months/year
-
-
$
$5,400
-
$
TOTAL RECOMMENDED Savings:
$309,025
Cost:
$241,545
$260,894 4,100,165 $35,617 7,483 $7,114 - $5,400 - $260,894
4,100,165
kWh
$35,617
7,483
kW-months/year
$7,114
-
$
$5,400
-
$
TOTAL IMPLEMENTED Savings:
$11,538
Cost:
$121,000
$3,844 60,423 $580 122 $7,114 - - - $3,844
60,423
kWh
$580
122
kW-months/year
$7,114
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost