IAC logo
IAC Assessment: UD0926
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD0926
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 2015
Principal Product Buns
NAICS 311812 - Commercial Bakeries
SIC 2051 - Bread, Cake, And Related Products
Sales $50,000,000-$100,000,000
# of Employees 110
Plant Area (Sq.Ft.) 89,000
Annual Production 82,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $656,845 9,951,600 kWh $0.07
Electricity Demand $108,149 20,928 kW-months/year $5.17
Natural Gas $309,764 53,074 MMBtu $5.84
TOTAL ENERGY COSTS $1,074,758
RECOMMENDED SAVINGS* $104,225 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,196
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.2694 USE HIGHEST TEMPERATURE FOR CHILLING OR COLD STORAGE Savings:
$10,310
Cost:
-
$10,310 139,325 - - - - - - $10,310
139,325
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,258
Cost:
-
$3,577 48,131 $681 121 - - - - $3,577
48,131
kWh
$681
121
kW-months/year
-
-
$
-
-
MMBtu
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$21,384
Cost:
$1,000
- - - - - - $21,384 3,662 -
-
kWh
-
-
kW-months/year
-
-
$
$21,384
3,662
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,287
Cost:
-
$14,909 201,479 $2,178 388 $(-4,800) - - - $14,909
201,479
kWh
$2,178
388
kW-months/year
$(-4,800)
-
$
-
-
MMBtu
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,076
Cost:
$100
$2,684 36,273 $392 70 - - - - $2,684
36,273
kWh
$392
70
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,913
Cost:
$2,050
$2,542 34,349 $371 66 - - - - $2,542
34,349
kWh
$371
66
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,162
Cost:
$5,000
$3,583 48,421 $579 103 - - - - $3,583
48,421
kWh
$579
103
kW-months/year
-
-
$
-
-
MMBtu
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$13,106
Cost:
$31,264
$(-126) (-1,702) $(-13) (-2) - - $13,245 2,268 $(-126)
(-1,702)
kWh
$(-13)
(-2)
kW-months/year
-
-
$
$13,245
2,268
MMBtu
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,575
Cost:
$2,300
$8,575 115,877 - - - - - - $8,575
115,877
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,792
Cost:
$6,100
- - - - - - $3,792 649 -
-
kWh
-
-
kW-months/year
-
-
$
$3,792
649
MMBtu
11: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$20,362
Cost:
$80,000
$5,600 75,674 $2,563 456 - - $12,199 2,089 $5,600
75,674
kWh
$2,563
456
kW-months/year
-
-
$
$12,199
2,089
MMBtu
TOTAL RECOMMENDED Savings:
$104,225
Cost:
$127,814
$51,654 697,827 $6,751 1,201 $(-4,800) - $50,620 8,668 $51,654
697,827
kWh
$6,751
1,201
kW-months/year
$(-4,800)
-
$
$50,620
8,668
MMBtu
TOTAL IMPLEMENTED Savings:
$28,196
Cost:
$2,400
$29,745 401,760 $3,251 578 $(-4,800) - - - $29,745
401,760
kWh
$3,251
578
kW-months/year
$(-4,800)
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas