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IAC Assessment: UD0927
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IAC Assessment: UD0927
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IAC Center University of Dayton
Assessment Year 2015
Principal Product Steel Fabrication
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 214
Plant Area (Sq.Ft.) 600,000
Annual Production 144,053 Units
Production Hrs. Annual 5,005
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $375,762 5,825,766 kWh $0.06
Electricity Demand $173,728 19,848 kW-months/year $8.75
Natural Gas $147,395 31,747 MMBtu $4.64
TOTAL ENERGY COSTS $696,885
RECOMMENDED SAVINGS* $107,735 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,047
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,206
Cost:
$1,000
$9,246 134,389 $1,760 184 - - - - $(-4,800) - - - $9,246
134,389
kWh
$1,760
184
kW-months/year
-
-
$
-
-
MMBtu
$(-4,800)
-
$
-
-
$
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$5,025
Cost:
-
$5,025 73,021 - - - - - - - - - - $5,025
73,021
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,022
Cost:
$300
$4,219 61,320 $803 84 - - - - - - - - $4,219
61,320
kWh
$803
84
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT Savings:
$11,905
Cost:
-
- - - - - - $12,070 2,536 $(-165) - - - -
-
kWh
-
-
kW-months/year
-
-
$
$12,070
2,536
MMBtu
$(-165)
-
$
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,750
Cost:
$3,000
- - - - - - $4,750 998 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,750
998
MMBtu
-
-
$
-
-
$
06: 2.8112 COMBINE UTILITY METERS Savings:
$63,547
Cost:
$50,000
- - - - $63,547 - - - - - - - -
-
kWh
-
-
kW-months/year
$63,547
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$11,280
Cost:
-
- - - - - - - - - - $11,280 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$11,280
-
$
TOTAL RECOMMENDED Savings:
$107,735
Cost:
$54,300
$18,490 268,730 $2,563 268 $63,547 - $16,820 3,534 $(-4,965) - $11,280 - $18,490
268,730
kWh
$2,563
268
kW-months/year
$63,547
-
$
$16,820
3,534
MMBtu
$(-4,965)
-
$
$11,280
-
$
TOTAL IMPLEMENTED Savings:
$10,047
Cost:
$300
$9,244 134,341 $803 84 - - - - - - - - $9,244
134,341
kWh
$803
84
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost