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IAC Assessment: UD0930
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IAC Assessment: UD0930
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IAC Center University of Dayton
Assessment Year 2015
Principal Product Rocket motor tubes, ammunition liners and cartridges
NAICS 332994 - Small Arms, Ordnance, and Ordnance Accessories Manufacturing
SIC 3489 - Ordnance And Accessories, Nec
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 380,000
Annual Production 4,004,000 Pieces
Production Hrs. Annual 6,600
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $270,144 4,714,728 kWh $0.06
Electricity Demand $182,664 13,008 kW-months/year $14.04
Natural Gas $179,481 34,205 MMBtu $5.25
TOTAL ENERGY COSTS $645,873
RECOMMENDED SAVINGS* $170,863 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $107,674
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$59,188
Cost:
-
$6,764 167,009 $51,393 3,079 - - - - $1,031 - - - $6,764
167,009
kWh
$51,393
3,079
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,031
-
$
-
-
Tgal
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,352
Cost:
-
$965 23,836 $2,387 143 - - - - - - - - $965
23,836
kWh
$2,387
143
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
03: 3.1227 USE COUNTER-CURRENT RINSING TO REDUCE RINSE WATER VOLUME (GRAVURE) Savings:
$2,426
Cost:
$300
- - - - - - $819 328 - - $1,607 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$819
328
Tgal
-
-
$
$1,607
-
Tgal
04: 3.4157 REPLACE WATER COOLING ON PROCESSES WITH AIR COOLING Savings:
$34,411
Cost:
$5,100
$(-2,770) (-68,400) $(-381) (-23) - - $12,679 5,071 - - $24,883 - $(-2,770)
(-68,400)
kWh
$(-381)
(-23)
kW-months/year
-
-
MMBtu
$12,679
5,071
Tgal
-
-
$
$24,883
-
Tgal
05: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$43,664
Cost:
$10,000
$32,172 794,377 $11,492 689 - - - - - - - - $32,172
794,377
kWh
$11,492
689
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$13,067
Cost:
$17,500
$8,225 203,090 $4,842 290 - - - - - - - - $8,225
203,090
kWh
$4,842
290
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
07: 2.4225 INSTALL COMMON HEADER ON COMPRESSORS Savings:
$5,330
Cost:
$1,018
$3,047 75,240 $2,283 137 - - - - - - - - $3,047
75,240
kWh
$2,283
137
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
08: 2.2514 COVER OPEN TANKS Savings:
$5,393
Cost:
$300
- - - - $5,280 1,006 $38 15 - - $75 - -
-
kWh
-
-
kW-months/year
$5,280
1,006
MMBtu
$38
15
Tgal
-
-
$
$75
-
Tgal
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,032
Cost:
$19,284
- - - - $4,032 768 - - - - - - -
-
kWh
-
-
kW-months/year
$4,032
768
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$170,863
Cost:
$53,502
$48,403 1,195,152 $72,016 4,315 $9,312 1,774 $13,536 5,414 $1,031 - $26,565 - $48,403
1,195,152
kWh
$72,016
4,315
kW-months/year
$9,312
1,774
MMBtu
$13,536
5,414
Tgal
$1,031
-
$
$26,565
-
Tgal
TOTAL IMPLEMENTED Savings:
$107,674
Cost:
$6,418
$8,006 197,685 $55,682 3,336 $5,280 1,006 $12,717 5,087 $1,031 - $24,958 - $8,006
197,685
kWh
$55,682
3,336
kW-months/year
$5,280
1,006
MMBtu
$12,717
5,087
Tgal
$1,031
-
$
$24,958
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption