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IAC Assessment: UD0932
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IAC Assessment: UD0932
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IAC Center University of Dayton
Assessment Year 2015
Principal Product Automatic Transmission Shafts
NAICS 333613 - Mechanical Power Transmission Equipment Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 284
Plant Area (Sq.Ft.) 171,000
Annual Production 908,777 Units
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,408,297 21,693,600 kWh $0.06
Electricity Demand $177,823 37,332 kW-months/year $4.76
Natural Gas $76,103 9,695 MMBtu $7.85
TOTAL ENERGY COSTS $1,670,590
RECOMMENDED SAVINGS* $233,413 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $108,273
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$99,668
Cost:
$17,675
$96,586 1,403,866 $3,082 585 - - $96,586
1,403,866
kWh
$3,082
585
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$19,059
Cost:
$1,000
$17,250 250,725 $1,809 344 - - $17,250
250,725
kWh
$1,809
344
kW-months/year
-
-
MMBtu
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$59,598
Cost:
$45,000
$53,942 784,043 $5,656 1,074 - - $53,942
784,043
kWh
$5,656
1,074
kW-months/year
-
-
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$21,426
Cost:
$1,775
$(-117) (-1,702) $(-12) (-2) $21,555 2,746 $(-117)
(-1,702)
kWh
$(-12)
(-2)
kW-months/year
$21,555
2,746
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$9,384
Cost:
$25,000
$8,493 123,448 $891 169 - - $8,493
123,448
kWh
$891
169
kW-months/year
-
-
MMBtu
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$7,232
Cost:
$933
$7,232 105,120 - - - - $7,232
105,120
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,060
Cost:
$100
$4,580 66,576 $480 91 - - $4,580
66,576
kWh
$480
91
kW-months/year
-
-
MMBtu
08: 2.5123 REDUCE FLUID FLOW RATES Savings:
$2,162
Cost:
$1,000
$1,957 28,447 $205 39 - - $1,957
28,447
kWh
$205
39
kW-months/year
-
-
MMBtu
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,655
Cost:
$14,750
$6,328 91,980 $1,327 252 - - $6,328
91,980
kWh
$1,327
252
kW-months/year
-
-
MMBtu
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,373
Cost:
-
$1,243 18,061 $130 25 - - $1,243
18,061
kWh
$130
25
kW-months/year
-
-
MMBtu
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$796
Cost:
$930
$720 10,472 $76 14 - - $720
10,472
kWh
$76
14
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$233,413
Cost:
$108,163
$198,214 2,881,036 $13,644 2,591 $21,555 2,746 $198,214
2,881,036
kWh
$13,644
2,591
kW-months/year
$21,555
2,746
MMBtu
TOTAL IMPLEMENTED Savings:
$108,273
Cost:
$18,608
$105,061 1,527,047 $3,212 610 - - $105,061
1,527,047
kWh
$3,212
610
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas