Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2015 |
| Principal Product | Fuel and Brake Line for Auto Industry |
| NAICS | 336340 - Motor Vehicle Brake System Manufacturing |
| SIC | 3714 - Motor Vehicle Parts And Accessories |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 315 |
| Plant Area (Sq.Ft.) | 275,000 |
| Annual Production | 25,409,993 Pounds |
| Production Hrs. Annual | 8,568 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,276,801 | 19,092,600 | kWh | $0.07 |
| Electricity Demand | $207,573 | 32,544 | kW-months/year | $6.38 |
| Electricity Fees | $8,960 | - | $ | - |
| Natural Gas | $230,282 | 45,145 | MMBtu | $5.10 |
| TOTAL ENERGY COSTS | $1,723,616 | |||
| RECOMMENDED SAVINGS* | $353,713 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $50,630 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $6,290 Cost: - |
$5,523 | 70,100 | $767 | 98 | - | - | - | - | - | - |
$5,523 70,100 kWh |
$767 98 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
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| 02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $36,526 Cost: $9,600 |
$32,073 | 407,066 | $4,453 | 570 | - | - | - | - | - | - |
$32,073 407,066 kWh |
$4,453 570 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $3,840 Cost: - |
- | - | - | - | - | - | $3,840 | 753 | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$3,840 753 MMBtu |
- - $ |
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| 04: 2.2514 COVER OPEN TANKS |
Savings: $1,716 Cost: $200 |
$1,392 | 17,669 | $16 | 2 | - | - | $308 | 60 | - | - |
$1,392 17,669 kWh |
$16 2 kW-months/year |
- - $ |
$308 60 MMBtu |
- - $ |
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| 05: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE |
Savings: $4,075 Cost: - |
$3,578 | 45,410 | $497 | 64 | - | - | - | - | - | - |
$3,578 45,410 kWh |
$497 64 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
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| 06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $1,155 Cost: $2,950 |
$1,061 | 13,460 | $94 | 12 | - | - | - | - | - | - |
$1,061 13,460 kWh |
$94 12 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
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| 07: 2.2694 USE HIGHEST TEMPERATURE FOR CHILLING OR COLD STORAGE |
Savings: $15,649 Cost: $200 |
$15,470 | 196,346 | $179 | 23 | - | - | - | - | - | - |
$15,470 196,346 kWh |
$179 23 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $9,264 Cost: $10,000 |
$8,135 | 103,247 | $1,129 | 145 | - | - | - | - | - | - |
$8,135 103,247 kWh |
$1,129 145 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $52,874 Cost: $48,825 |
$46,428 | 589,270 | $6,446 | 825 | - | - | - | - | - | - |
$46,428 589,270 kWh |
$6,446 825 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
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| 10: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS |
Savings: $7,237 Cost: - |
- | - | - | - | - | - | $7,237 | 1,419 | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$7,237 1,419 MMBtu |
- - $ |
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| 11: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT |
Savings: $4,138 Cost: $9,000 |
$3,795 | 48,169 | $343 | 44 | - | - | - | - | - | - |
$3,795 48,169 kWh |
$343 44 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
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| 12: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $168,234 Cost: $1,058,200 |
$147,725 | 1,874,917 | $20,509 | 2,626 | - | - | - | - | - | - |
$147,725 1,874,917 kWh |
$20,509 2,626 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
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| 13: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $29,454 Cost: $1,000 |
$26,390 | 334,940 | $3,664 | 469 | - | - | - | - | $(-600) | - |
$26,390 334,940 kWh |
$3,664 469 kW-months/year |
- - $ |
- - MMBtu |
$(-600) - $ |
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| 14: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $8,427 Cost: $4,500 |
$7,400 | 93,914 | $1,027 | 132 | - | - | - | - | - | - |
$7,400 93,914 kWh |
$1,027 132 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
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| 15: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $4,834 Cost: $35,000 |
- | - | - | - | $4,834 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$4,834 - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $353,713 Cost: $1,179,475 |
$298,970 | 3,794,508 | $39,124 | 5,009 | $4,834 | - | $11,385 | 2,232 | $(-600) | - | $298,970 3,794,508 kWh |
$39,124 5,009 kW-months/year |
$4,834 - $ |
$11,385 2,232 MMBtu |
$(-600) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $50,630 Cost: $40,500 |
$37,368 | 474,264 | $5,188 | 664 | $4,834 | - | $3,840 | 753 | $(-600) | - | $37,368 474,264 kWh |
$5,188 664 kW-months/year |
$4,834 - $ |
$3,840 753 MMBtu |
$(-600) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||