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IAC Assessment: UD0935
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IAC Assessment: UD0935
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IAC Center University of Dayton
Assessment Year 2015
Principal Product Acrylonitrile-Butadiene-Styrene (ABS) and Stryene-Acrylonitrile (SAN)
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $100,000,000-$500,000,000
# of Employees 300
Plant Area (Sq.Ft.) 2,000,000
Annual Production 454,501,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $4,599,474 92,937,522 kWh $0.05
Natural Gas $5,053,854 1,021,684 MMBtu $4.95
TOTAL ENERGY COSTS $9,653,328
RECOMMENDED SAVINGS* $1,087,912 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,152
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,152
Cost:
-
$6,152 122,675 - - $6,152
122,675
kWh
-
-
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$18,176
Cost:
$3,100
$18,176 362,438 - - $18,176
362,438
kWh
-
-
MMBtu
03: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$1,230
Cost:
$2,475
$1,230 24,517 - - $1,230
24,517
kWh
-
-
MMBtu
04: 2.2162 REDUCE EXCESS STEAM BLEEDING Savings:
$946,498
Cost:
$1,450,100
- - $946,498 191,212 -
-
kWh
$946,498
191,212
MMBtu
05: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$115,856
Cost:
$487,083
$115,856 2,310,193 - - $115,856
2,310,193
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$1,087,912
Cost:
$1,942,758
$141,414 2,819,823 $946,498 191,212 $141,414
2,819,823
kWh
$946,498
191,212
MMBtu
TOTAL IMPLEMENTED Savings:
$6,152
Cost:
-
$6,152 122,675 - - $6,152
122,675
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas