IAC logo
IAC Assessment: UD0940
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD0940
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 2016
Principal Product Molded Urethane
NAICS 326150 - Urethane and Other Foam Product (except Polystyrene) Manufacturing
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 75,000
Annual Production 2,100,000 Pounds
Production Hrs. Annual 6,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $225,106 3,098,004 kWh $0.07
Electricity Demand $29,572 4,308 kW-months/year $6.86
Electricity Fees $255 - $ -
Natural Gas $24,811 3,547 MMBtu $6.99
TOTAL ENERGY COSTS $281,206
RECOMMENDED SAVINGS* $55,708 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,902
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$7,751
Cost:
-
$294 4,300 $109 17 $7,348 1,050 - - - - $294
4,300
kWh
$109
17
kW-months/year
$7,348
1,050
MMBtu
-
-
$
-
-
$
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$5,203
Cost:
-
$3,928 57,430 $1,275 194 - - - - - - $3,928
57,430
kWh
$1,275
194
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$15,056
Cost:
$750
$13,131 192,000 $1,925 293 - - - - - - $13,131
192,000
kWh
$1,925
293
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$10,308
Cost:
-
$8,309 121,500 $1,999 304 - - - - - - $8,309
121,500
kWh
$1,999
304
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,195
Cost:
$1,683
$3,528 51,591 $318 48 - - - - $349 - $3,528
51,591
kWh
$318
48
kW-months/year
-
-
MMBtu
-
-
$
$349
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,717
Cost:
$1,500
$(-93) (-1,359) $(-19) (-3) $2,829 404 - - - - $(-93)
(-1,359)
kWh
$(-19)
(-3)
kW-months/year
$2,829
404
MMBtu
-
-
$
-
-
$
07: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$2,236
Cost:
$5,400
$2,011 29,400 $225 34 - - - - - - $2,011
29,400
kWh
$225
34
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,111
Cost:
$29
$977 14,280 $134 20 - - - - - - $977
14,280
kWh
$134
20
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$920
Cost:
$1,000
$1,125 16,450 $155 24 - - - - $(-360) - $1,125
16,450
kWh
$155
24
kW-months/year
-
-
MMBtu
-
-
$
$(-360)
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,879
Cost:
$3,100
$2,511 36,719 $368 56 - - - - - - $2,511
36,719
kWh
$368
56
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,440
Cost:
$2,275
$1,256 18,360 $184 28 - - - - - - $1,256
18,360
kWh
$184
28
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,892
Cost:
$5,000
$(-51) (-746) $(-295) (-45) - - $(-6,050) - $8,288 - $(-51)
(-746)
kWh
$(-295)
(-45)
kW-months/year
-
-
MMBtu
$(-6,050)
-
$
$8,288
-
$
TOTAL RECOMMENDED Savings:
$55,708
Cost:
$20,737
$36,926 539,925 $6,378 969 $10,177 1,454 $(-6,050) - $8,277 - $36,926
539,925
kWh
$6,378
969
kW-months/year
$10,177
1,454
MMBtu
$(-6,050)
-
$
$8,277
-
$
TOTAL IMPLEMENTED Savings:
$29,902
Cost:
$7,529
$14,489 211,855 $3,358 510 $10,177 1,454 $(-6,050) - $7,928 - $14,489
211,855
kWh
$3,358
510
kW-months/year
$10,177
1,454
MMBtu
$(-6,050)
-
$
$7,928
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes