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IAC Assessment: UD0943
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IAC Assessment: UD0943
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IAC Center University of Dayton
Assessment Year 2016
Principal Product Rubber tiles, tread, and wall base
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 275,000
Annual Production 12,324 Tons
Production Hrs. Annual 6,528
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $604,948 7,964,660 kWh $0.08
Electricity Demand $179,680 24,708 kW-months/year $7.27
Natural Gas $712,648 132,796 MMBtu $5.37
TOTAL ENERGY COSTS $1,530,955
RECOMMENDED SAVINGS* $99,801 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,468
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$32,216
Cost:
$700
- - - - - - $32,216 6,846 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$32,216
6,846
Tgal
-
-
$
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$26,548
Cost:
$2,400
- - - - $26,548 4,944 - - - - - - -
-
kWh
-
-
kW-months/year
$26,548
4,944
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,300
Cost:
-
$1,300 16,560 - - - - - - - - - - $1,300
16,560
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$620
Cost:
-
$1,011 12,875 $209 28 - - - - $(-600) - - - $1,011
12,875
kWh
$209
28
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-600)
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$196
Cost:
$800
$196 2,492 - - - - - - - - - - $196
2,492
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$24,866
Cost:
$81,180
$21,982 279,958 $2,884 384 - - - - - - - - $21,982
279,958
kWh
$2,884
384
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,294
Cost:
$4,525
$1,068 13,600 $226 30 - - - - - - - - $1,068
13,600
kWh
$226
30
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$411
Cost:
$2,031
$297 3,782 $114 15 - - - - - - - - $297
3,782
kWh
$114
15
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$12,350
Cost:
-
- - - - - - - - - - $12,350 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$12,350
-
$
TOTAL RECOMMENDED Savings:
$99,801
Cost:
$91,636
$25,854 329,267 $3,433 456 $26,548 4,944 $32,216 6,846 $(-600) - $12,350 - $25,854
329,267
kWh
$3,433
456
kW-months/year
$26,548
4,944
MMBtu
$32,216
6,846
Tgal
$(-600)
-
$
$12,350
-
$
TOTAL IMPLEMENTED Savings:
$28,468
Cost:
$2,400
$2,311 29,435 $209 28 $26,548 4,944 - - $(-600) - - - $2,311
29,435
kWh
$209
28
kW-months/year
$26,548
4,944
MMBtu
-
-
Tgal
$(-600)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Ancillary Material Cost