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IAC Assessment: UD0946
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IAC Assessment: UD0946
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IAC Center University of Dayton
Assessment Year 2016
Principal Product Flat Rolled Slit Coil
NAICS 331221 - Rolled Steel Shape Manufacturing
SIC 3316 - Cold Finishing Of Steel Shapes
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 150,000
Annual Production 79,504 Tons
Production Hrs. Annual 2,610
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $55,428 1,076,385 kWh $0.05
Electricity Demand $55,316 4,800 kW-months/year $11.52
Electricity Fees $781 - $ -
Natural Gas $22,213 2,679 MMBtu $8.29
TOTAL ENERGY COSTS $133,738
RECOMMENDED SAVINGS* $32,943 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,270
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$5,504
Cost:
$500
- - - - $5,504 664 -
-
kWh
-
-
kW-months/year
$5,504
664
MMBtu
02: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$5,148
Cost:
$1,660
- - - - $5,148 621 -
-
kWh
-
-
kW-months/year
$5,148
621
MMBtu
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$776
Cost:
$400
$776 17,928 - - - - $776
17,928
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,057
Cost:
$2,000
- - $3,057 288 - - -
-
kWh
$3,057
288
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$304
Cost:
-
$143 3,309 $161 15 - - $143
3,309
kWh
$161
15
kW-months/year
-
-
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$17,478
Cost:
$77,725
$7,644 176,495 $9,834 927 - - $7,644
176,495
kWh
$9,834
927
kW-months/year
-
-
MMBtu
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$462
Cost:
$2,400
$217 5,016 $245 23 - - $217
5,016
kWh
$245
23
kW-months/year
-
-
MMBtu
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$214
Cost:
-
$101 2,325 $113 11 - - $101
2,325
kWh
$113
11
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$32,943
Cost:
$84,685
$8,881 205,073 $13,410 1,264 $10,652 1,285 $8,881
205,073
kWh
$13,410
1,264
kW-months/year
$10,652
1,285
MMBtu
TOTAL IMPLEMENTED Savings:
$6,270
Cost:
$2,900
$360 8,325 $406 38 $5,504 664 $360
8,325
kWh
$406
38
kW-months/year
$5,504
664
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas