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IAC Assessment: UD0956
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IAC Assessment: UD0956
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IAC Center University of Dayton
Assessment Year 2016
Principal Product Bread, Cake, and Related Products & Cookies and Crackers
NAICS 311812 - Commercial Bakeries
SIC 2051 - Bread, Cake, And Related Products
Sales $100,000,000-$500,000,000
# of Employees 550
Plant Area (Sq.Ft.) 350,000
Annual Production 147,471,785 Units
Production Hrs. Annual 8,568
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,339,567 18,477,200 kWh $0.07
Electricity Demand $288,220 33,708 kW-months/year $8.55
Electricity Fees $9,825 - $ -
Natural Gas $1,621,970 250,019 MMBtu $6.49
TOTAL ENERGY COSTS $4,052,186
RECOMMENDED SAVINGS* $308,930 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (haz) One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $
01: 2.1222 INSTALL TURBULATORS Savings:
$15,641
Cost:
$5,625
- - - - - - $15,641 2,410 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$15,641
2,410
MMBtu
-
-
lb
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$14,421
Cost:
$14,000
- - - - - - $14,421 2,222 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$14,421
2,222
MMBtu
-
-
lb
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$10,897
Cost:
$12,000
- - - - - - $10,897 1,679 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$10,897
1,679
MMBtu
-
-
lb
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$8,229
Cost:
-
- - - - - - $8,229 1,268 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$8,229
1,268
MMBtu
-
-
lb
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$8,199
Cost:
$12,220
- - - - $8,199 - - - - - - - -
-
kWh
-
-
kW-months/year
$8,199
-
$
-
-
MMBtu
-
-
lb
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$26,938
Cost:
$30,000
$22,748 351,487 $4,190 523 - - - - - - - - $22,748
351,487
kWh
$4,190
523
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$8,566
Cost:
$24,600
$3,845 59,405 $4,721 589 - - - - - - - - $3,845
59,405
kWh
$4,721
589
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,966
Cost:
$3,394
- - - - - - $1,966 303 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,966
303
MMBtu
-
-
lb
-
-
$
09: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$8,433
Cost:
$40,000
$797 12,308 $136 17 - - - - - - $7,500 - $797
12,308
kWh
$136
17
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$7,500
-
$
10: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$6,204
Cost:
$10,000
$5,304 81,955 $900 112 - - - - - - - - $5,304
81,955
kWh
$900
112
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
11: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$1,070
Cost:
$2,500
$1,070 16,528 - - - - - - - - - - $1,070
16,528
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
12: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$198,366
Cost:
$360,000
- - - - - - - - $198,366 440,816 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$198,366
440,816
lb
-
-
$
TOTAL RECOMMENDED Savings:
$308,930
Cost:
$514,339
$33,764 521,683 $9,947 1,242 $8,199 - $51,154 7,882 $198,366 440,816 $7,500 - $33,764
521,683
kWh
$9,947
1,242
kW-months/year
$8,199
-
$
$51,154
7,882
MMBtu
$198,366
440,816
lb
$7,500
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (haz) One-time Revenue or Avoided Cost