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IAC Assessment: UD0961
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IAC Assessment: UD0961
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IAC Center University of Dayton
Assessment Year 2017
Principal Product Injection Molded Plastic Goods
NAICS 326112 - Plastics Packaging Film and Sheet (including Laminated) Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 182,000
Annual Production 16,725,000 Pounds
Production Hrs. Annual 8,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $701,910 10,516,200 kWh $0.07
Electricity Demand $104,883 22,008 kW-months/year $4.77
Natural Gas $46,940 9,677 MMBtu $4.85
TOTAL ENERGY COSTS $853,733
RECOMMENDED SAVINGS* $65,586 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$23,931
Cost:
$14,250
$4,539 74,270 $540 112 $18,852 3,887 - - $4,539
74,270
kWh
$540
112
kW-months/year
$18,852
3,887
MMBtu
-
-
$
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$4,308
Cost:
-
$4,308 70,497 - - - - - - $4,308
70,497
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,272
Cost:
$4,748
$1,143 18,706 $129 27 - - - - $1,143
18,706
kWh
$129
27
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$4,969
Cost:
$23,750
$4,466 73,080 $503 104 - - - - $4,466
73,080
kWh
$503
104
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,937
Cost:
$1,000
$3,610 59,081 $407 84 - - $(-1,080) - $3,610
59,081
kWh
$407
84
kW-months/year
-
-
MMBtu
$(-1,080)
-
$
06: 2.5123 REDUCE FLUID FLOW RATES Savings:
$5,273
Cost:
$1,000
$4,739 77,556 $534 111 - - - - $4,739
77,556
kWh
$534
111
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,802
Cost:
$3,700
$4,264 69,781 $538 112 - - - - $4,264
69,781
kWh
$538
112
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$18,094
Cost:
$103,500
$16,262 266,112 $1,832 380 - - - - $16,262
266,112
kWh
$1,832
380
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$65,586
Cost:
$151,948
$43,331 709,083 $4,483 930 $18,852 3,887 $(-1,080) - $43,331
709,083
kWh
$4,483
930
kW-months/year
$18,852
3,887
MMBtu
$(-1,080)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes