Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2017 |
| Principal Product | Rigid Extrusion PVC Product |
| NAICS | 326199 - All Other Plastics Product Manufacturing |
| SIC | 3089 - Plastics Products, Nec |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 53 |
| Plant Area (Sq.Ft.) | 700,000 |
| Annual Production | 119,573,140 Units |
| Production Hrs. Annual | 8,400 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $917,507 | 14,647,310 | kWh | $0.06 |
| Electricity Demand | $180,738 | 28,607 | kW-months/year | $6.32 |
| Electricity Fees | $2,160 | - | $ | - |
| Natural Gas | $194,754 | 49,261 | MMBtu | $3.95 |
| TOTAL ENERGY COSTS | $1,346,013 | |||
| RECOMMENDED SAVINGS* | $121,867 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $4,552 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Usage | Water Disposal | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Water Usage | Water Disposal | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | Tgal | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $3,580 Cost: - |
$2,882 | 46,008 | $698 | 110 | - | - | - | - | - | - | - | - |
$2,882 46,008 kWh |
$698 110 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE |
Savings: $10,210 Cost: $50 |
- | - | - | - | $10,210 | 2,585 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$10,210 2,585 MMBtu |
- - Tgal |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2514 COVER OPEN TANKS |
Savings: $8,336 Cost: $2,760 |
- | - | - | - | $6,968 | 1,764 | $256 | 192 | $1,112 | 192 | - | - |
- - kWh |
- - kW-months/year |
$6,968 1,764 MMBtu |
$256 192 Tgal |
$1,112 192 Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $972 Cost: $50 |
- | - | - | - | $972 | 246 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$972 246 MMBtu |
- - Tgal |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.7131 ADD AREA LIGHTING SWITCHES |
Savings: $2,213 Cost: $500 |
$1,729 | 27,600 | $349 | 55 | - | - | - | - | - | - | $135 | - |
$1,729 27,600 kWh |
$349 55 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
$135 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT |
Savings: $400 Cost: $681 |
$400 | 6,386 | - | - | - | - | - | - | - | - | - | - |
$400 6,386 kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $3,936 Cost: $3,000 |
$3,458 | 55,211 | $478 | 76 | - | - | - | - | - | - | - | - |
$3,458 55,211 kWh |
$478 76 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS |
Savings: $51,180 Cost: $3,650 |
- | - | - | - | $51,180 | 12,957 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$51,180 12,957 MMBtu |
- - Tgal |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL |
Savings: $36,055 Cost: $178,850 |
- | - | - | - | $36,055 | 9,128 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$36,055 9,128 MMBtu |
- - Tgal |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $4,985 Cost: $22,000 |
- | - | - | - | $4,985 | 1,262 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$4,985 1,262 MMBtu |
- - Tgal |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $121,867 Cost: $211,541 |
$8,469 | 135,205 | $1,525 | 241 | $110,370 | 27,942 | $256 | 192 | $1,112 | 192 | $135 | - | $8,469 135,205 kWh |
$1,525 241 kW-months/year |
$110,370 27,942 MMBtu |
$256 192 Tgal |
$1,112 192 Tgal |
$135 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $4,552 Cost: $50 |
$2,882 | 46,008 | $698 | 110 | $972 | 246 | - | - | - | - | - | - | $2,882 46,008 kWh |
$698 110 kW-months/year |
$972 246 MMBtu |
- - Tgal |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | Tgal | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Usage | Water Disposal | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Water Usage | Water Disposal | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||