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IAC Assessment: UD0989
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IAC Assessment: UD0989
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IAC Center University of Dayton
Assessment Year 2018
Principal Product Industrial Mezzanines, Safety Steel Guard
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3364 - Nonferrous Die-casting Exc. Aluminum
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 96,000
Annual Production 700 Units
Production Hrs. Annual 4,500
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $56,766 1,004,703 kWh $0.06
Electricity Demand $1,808 336 kW-months/year $5.38
Electricity Fees $46 - $ -
Natural Gas $60,025 11,217 MMBtu $5.35
TOTAL ENERGY COSTS $121,710
RECOMMENDED SAVINGS* $12,583 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,033
Cost:
-
$1,033 18,277 - - - - - - - - $1,033
18,277
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,291
Cost:
$1,000
$3,486 61,695 $885 165 - - $(-1,080) - - - $3,486
61,695
kWh
$885
165
kW-months/year
-
-
MMBtu
$(-1,080)
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,012
Cost:
-
$807 14,291 $205 38 - - - - - - $807
14,291
kWh
$205
38
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,885
Cost:
$6,000
- - - - $5,885 1,100 - - - - -
-
kWh
-
-
kW-months/year
$5,885
1,100
MMBtu
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,362
Cost:
$1,935
$687 12,161 $174 32 - - - - $501 - $687
12,161
kWh
$174
32
kW-months/year
-
-
MMBtu
-
-
$
$501
-
$
TOTAL RECOMMENDED Savings:
$12,583
Cost:
$8,935
$6,013 106,424 $1,264 235 $5,885 1,100 $(-1,080) - $501 - $6,013
106,424
kWh
$1,264
235
kW-months/year
$5,885
1,100
MMBtu
$(-1,080)
-
$
$501
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost