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IAC Assessment: UD0992
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IAC Assessment: UD0992
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IAC Center University of Dayton
Assessment Year 2018
Principal Product Grey Iron and Ductile Iron Castings
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 108,000
Annual Production 10,000 Tons
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,800,451 21,224,360 kWh $0.08
Electricity Demand $72,851 6,248 kW-months/year $11.66
Electricity Fees $1,380 - $ -
Natural Gas $111,339 28,116 MMBtu $3.96
TOTAL ENERGY COSTS $2,014,489
RECOMMENDED SAVINGS* $107,729 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,245
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Electricity Usage Electricity Demand Water Disposal
$ kWh $ kW-months/year $ Tgal
01: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$14,245
Cost:
$700
- - - - $14,245 1,927 -
-
kWh
-
-
kW-months/year
$14,245
1,927
Tgal
02: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$48,158
Cost:
$1,000
$30,195 513,529 $17,963 1,541 - - $30,195
513,529
kWh
$17,963
1,541
kW-months/year
-
-
Tgal
03: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$30,337
Cost:
$32,600
$21,722 369,418 $8,615 739 - - $21,722
369,418
kWh
$8,615
739
kW-months/year
-
-
Tgal
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$11,815
Cost:
-
$9,291 158,017 $2,524 216 - - $9,291
158,017
kWh
$2,524
216
kW-months/year
-
-
Tgal
05: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$3,174
Cost:
$9,900
$2,489 42,924 $685 59 - - $2,489
42,924
kWh
$685
59
kW-months/year
-
-
Tgal
TOTAL RECOMMENDED Savings:
$107,729
Cost:
$44,200
$63,697 1,083,888 $29,787 2,554 $14,245 1,927 $63,697
1,083,888
kWh
$29,787
2,554
kW-months/year
$14,245
1,927
Tgal
TOTAL IMPLEMENTED Savings:
$14,245
Cost:
$700
- - - - $14,245 1,927 -
-
kWh
-
-
kW-months/year
$14,245
1,927
Tgal
Savings
Cost
$ kWh $ kW-months/year $ Tgal
Electricity Usage Electricity Demand Water Disposal Electricity Usage Electricity Demand Water Disposal