IAC logo
IAC Assessment: UD1012
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD1012
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 2020
Principal Product Bacon
NAICS 311613 - Rendering and Meat Byproduct Processing
SIC 2013 - Sausages And Other Prepared Meats
Sales $100,000,000-$500,000,000
# of Employees 600
Plant Area (Sq.Ft.) 414,000
Annual Production 61,000,000 Pounds
Production Hrs. Annual 6,205
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,293,298 30,940,142 kWh $0.04
Electricity Demand $1,074,236 71,568 kW-months/year $15.01
Electricity Fees $425 - $ -
Natural Gas $943,905 263,756 MMBtu $3.58
TOTAL ENERGY COSTS $3,772,500
RECOMMENDED SAVINGS* $572,951 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $178,420
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$30,380
Cost:
$400
$19,283 461,315 $11,097 739 - - - - - - - - $19,283
461,315
kWh
$11,097
739
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$13,706
Cost:
-
$9,187 219,791 $4,519 301 - - - - - - - - $9,187
219,791
kWh
$4,519
301
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,178
Cost:
$1,000
$2,817 67,392 $2,161 144 - - - - - - $(-1,800) - $2,817
67,392
kWh
$2,161
144
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$(-1,800)
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,440
Cost:
-
$1,378 32,966 $3,062 204 - - - - - - - - $1,378
32,966
kWh
$3,062
204
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,521
Cost:
$1,000
$10,940 261,723 $5,381 359 - - - - - - $(-1,800) - $10,940
261,723
kWh
$5,381
359
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$(-1,800)
-
$
06: 2.2696 USE EXCESS COLD PROCESS FLUID FOR INDUSTRIAL COOLING NEEDS Savings:
$67,773
Cost:
-
$45,438 1,086,240 $22,335 1,488 - - - - - - - - $45,438
1,086,240
kWh
$22,335
1,488
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.7252 UTILIZE AN EVAPORATIVE AIR PRE-COOLER OR OTHER HEAT EXCHANGER IN AC SYSTEM Savings:
$49,540
Cost:
$21,295
$8,764 209,664 $5,043 336 - - $35,733 9,982 - - - - $8,764
209,664
kWh
$5,043
336
kW-months/year
-
-
$
$35,733
9,982
MMBtu
-
-
Tgal
-
-
$
08: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$46,434
Cost:
-
$31,124 744,600 $15,310 1,020 - - - - - - - - $31,124
744,600
kWh
$15,310
1,020
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$27,338
Cost:
-
$18,332 438,000 $9,006 600 - - - - - - - - $18,332
438,000
kWh
$9,006
600
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$145,150
Cost:
$100,000
- - - - $145,150 - - - - - - - -
-
kWh
-
-
kW-months/year
$145,150
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
11: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$86,219
Cost:
$9,464
- - - - - - - - $86,219 15,000 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$86,219
15,000
Tgal
-
-
$
12: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$34,941
Cost:
$20,000
$17,460 417,709 $17,481 1,164 - - - - - - - - $17,460
417,709
kWh
$17,481
1,164
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
13: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$17,175
Cost:
$14,500
$8,332 199,332 $8,843 589 - - - - - - - - $8,332
199,332
kWh
$8,843
589
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
14: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$3,073
Cost:
-
$2,060 49,275 $1,013 67 - - - - - - - - $2,060
49,275
kWh
$1,013
67
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
15: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,548
Cost:
-
$982 23,497 $566 38 - - - - - - - - $982
23,497
kWh
$566
38
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
16: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,160
Cost:
-
$737 17,623 $423 28 - - - - - - - - $737
17,623
kWh
$423
28
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
17: 2.7245 USE DIRECT AIR SUPPLY TO EXHAUST HOODS Savings:
$24,810
Cost:
$35,000
$9,729 232,741 $7,465 497 - - $7,616 2,127 - - - - $9,729
232,741
kWh
$7,465
497
kW-months/year
-
-
$
$7,616
2,127
MMBtu
-
-
Tgal
-
-
$
18: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,565
Cost:
$2,500
$1,565 37,440 - - - - - - - - - - $1,565
37,440
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$572,951
Cost:
$205,159
$188,128 4,499,308 $113,705 7,573 $145,150 - $43,349 12,109 $86,219 15,000 $(-3,600) - $188,128
4,499,308
kWh
$113,705
7,573
kW-months/year
$145,150
-
$
$43,349
12,109
MMBtu
$86,219
15,000
Tgal
$(-3,600)
-
$
TOTAL IMPLEMENTED Savings:
$178,420
Cost:
$57,295
$88,859 2,124,432 $48,012 3,198 - - $43,349 12,109 - - $(-1,800) - $88,859
2,124,432
kWh
$48,012
3,198
kW-months/year
-
-
$
$43,349
12,109
MMBtu
-
-
Tgal
$(-1,800)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes