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IAC Assessment: UD1028
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IAC Assessment: UD1028
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IAC Center University of Dayton
Assessment Year 2021
Principal Product Hinges
NAICS 332119 - Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 230
Plant Area (Sq.Ft.) 180,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 6,300
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $101,542 1,144,778 kWh $0.09
Electricity Demand $6,251 2,766 kW-months/year $2.26
Electricity Fees $3,111 - $ -
Natural Gas $51,460 9,861 MMBtu $5.22
TOTAL ENERGY COSTS $162,364
RECOMMENDED SAVINGS* $28,259 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,190
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,034
Cost:
-
$1,034 11,652 - - - - - - $1,034
11,652
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$782
Cost:
-
$746 8,411 $36 16 - - - - $746
8,411
kWh
$36
16
kW-months/year
-
-
MMBtu
-
-
$
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$196
Cost:
-
$196 2,209 - - - - - - $196
2,209
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$12,469
Cost:
$4,200
$11,864 133,816 $605 268 - - - - $11,864
133,816
kWh
$605
268
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,623
Cost:
$5,000
$1,966 22,171 $130 58 $2,527 484 - - $1,966
22,171
kWh
$130
58
kW-months/year
$2,527
484
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,408
Cost:
$2,814
$3,848 43,393 $560 248 - - - - $3,848
43,393
kWh
$560
248
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$807
Cost:
-
$770 8,681 $37 17 - - - - $770
8,681
kWh
$37
17
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$210
Cost:
$600
$200 2,263 $10 4 - - - - $200
2,263
kWh
$10
4
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,730
Cost:
$5,760
$3,167 35,720 $154 68 - - $409 - $3,167
35,720
kWh
$154
68
kW-months/year
-
-
MMBtu
$409
-
$
TOTAL RECOMMENDED Savings:
$28,259
Cost:
$18,374
$23,791 268,316 $1,532 679 $2,527 484 $409 - $23,791
268,316
kWh
$1,532
679
kW-months/year
$2,527
484
MMBtu
$409
-
$
TOTAL IMPLEMENTED Savings:
$5,190
Cost:
$2,814
$4,594 51,804 $596 264 - - - - $4,594
51,804
kWh
$596
264
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes