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IAC Assessment: UD1031
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IAC Assessment: UD1031
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IAC Center University of Dayton
Assessment Year 2022
Principal Product Brakes
NAICS 336340 - Motor Vehicle Brake System Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 450
Plant Area (Sq.Ft.) 800,568
Annual Production 42,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,615,781 25,779,000 kWh $0.06
Electricity Demand $218,446 58,097 kW-months/year $3.76
Electricity Fees $1,146 - $ -
Natural Gas $308,706 77,905 MMBtu $3.96
TOTAL ENERGY COSTS $2,193,482
RECOMMENDED SAVINGS* $139,688 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,065
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$11,133
Cost:
$5,000
$6,580 104,938 $4,553 1,211 - - - - $6,580
104,938
kWh
$4,553
1,211
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,382
Cost:
-
$8,382 133,680 - - - - - - $8,382
133,680
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,188
Cost:
$676
$3,870 61,721 $318 85 - - - - $3,870
61,721
kWh
$318
85
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,863
Cost:
$10,000
$1,858 29,633 $223 59 $1,782 450 - - $1,858
29,633
kWh
$223
59
kW-months/year
$1,782
450
MMBtu
-
-
Tgal
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,586
Cost:
-
$2,390 38,124 $196 52 - - - - $2,390
38,124
kWh
$196
52
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$31,642
Cost:
$15,000
$28,253 450,600 $3,389 901 - - - - $28,253
450,600
kWh
$3,389
901
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.2514 COVER OPEN TANKS Savings:
$7,338
Cost:
$15,000
$6,259 99,511 $1,079 287 - - - - $6,259
99,511
kWh
$1,079
287
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$30,918
Cost:
$30,918
- - - - $30,918 7,808 - - -
-
kWh
-
-
kW-months/year
$30,918
7,808
MMBtu
-
-
Tgal
09: 2.7245 USE DIRECT AIR SUPPLY TO EXHAUST HOODS Savings:
$6,625
Cost:
$5,000
$5,343 85,225 $1,282 341 - - - - $5,343
85,225
kWh
$1,282
341
kW-months/year
-
-
MMBtu
-
-
Tgal
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$18,888
Cost:
$23,132
$16,865 268,987 $2,023 538 - - - - $16,865
268,987
kWh
$2,023
538
kW-months/year
-
-
MMBtu
-
-
Tgal
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$909
Cost:
-
$812 12,944 $97 26 - - - - $812
12,944
kWh
$97
26
kW-months/year
-
-
MMBtu
-
-
Tgal
12: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$2,847
Cost:
$1,000
- - - - - - $2,847 1,460 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,847
1,460
Tgal
13: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,446
Cost:
$4,227
- - $1,446 384 - - - - -
-
kWh
$1,446
384
kW-months/year
-
-
MMBtu
-
-
Tgal
14: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,264
Cost:
$7,500
$5,264 83,950 - - - - - - $5,264
83,950
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
15: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,659
Cost:
$7,500
$3,381 53,931 $278 74 - - - - $3,381
53,931
kWh
$278
74
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$139,688
Cost:
$124,953
$89,257 1,423,244 $14,884 3,958 $32,700 8,258 $2,847 1,460 $89,257
1,423,244
kWh
$14,884
3,958
kW-months/year
$32,700
8,258
MMBtu
$2,847
1,460
Tgal
TOTAL IMPLEMENTED Savings:
$16,065
Cost:
$676
$15,454 246,469 $611 163 - - - - $15,454
246,469
kWh
$611
163
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal