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IAC Assessment: UD1032
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IAC Assessment: UD1032
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IAC Center University of Dayton
Assessment Year 2022
Principal Product Ethyl Alcohol Manufacturing
NAICS 325193 - Ethyl Alcohol Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $100,000,000-$500,000,000
# of Employees 62
Plant Area (Sq.Ft.) 500,000
Annual Production 131,998 Thousand Gallons
Production Hrs. Annual 8,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,573,960 89,370,101 kWh $0.04
Electricity Demand $409,412 141,120 kW-months/year $2.90
Electricity Fees $5,562 - $ -
Natural Gas $9,579,013 3,438,471 MMBtu $2.79
TOTAL ENERGY COSTS $13,956,838
RECOMMENDED SAVINGS* $526,508 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $73,033
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$58,668
Cost:
$25,875
$58,668 1,470,366 - - - - - - - - $58,668
1,470,366
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,757
Cost:
-
$5,222 130,884 $535 184 - - - - - - $5,222
130,884
kWh
$535
184
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,018
Cost:
$10,000
$2,745 68,648 $273 94 - - - - - - $2,745
68,648
kWh
$273
94
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$68,929
Cost:
$100,000
$62,688 1,571,115 $6,241 2,152 - - - - - - $62,688
1,571,115
kWh
$6,241
2,152
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$14,725
Cost:
$4,661
$12,697 318,216 $2,028 700 - - - - - - $12,697
318,216
kWh
$2,028
700
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,104
Cost:
-
$3,733 93,316 $371 128 - - - - - - $3,733
93,316
kWh
$371
128
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$19,725
Cost:
$23,544
$14,216 355,478 $1,416 488 - - $1,575 - $2,518 - $14,216
355,478
kWh
$1,416
488
kW-months/year
-
-
MMBtu
$1,575
-
$
$2,518
-
$
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$351,582
Cost:
$1,000,000
- - - - $351,582 126,015 - - - - -
-
kWh
-
-
kW-months/year
$351,582
126,015
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$526,508
Cost:
$1,164,080
$159,969 4,008,023 $10,864 3,745 $351,582 126,015 $1,575 - $2,518 - $159,969
4,008,023
kWh
$10,864
3,745
kW-months/year
$351,582
126,015
MMBtu
$1,575
-
$
$2,518
-
$
TOTAL IMPLEMENTED Savings:
$73,033
Cost:
$100,000
$66,421 1,664,431 $6,612 2,280 - - - - - - $66,421
1,664,431
kWh
$6,612
2,280
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material