Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2022 |
| Principal Product | Molded urethane foam for automotive NVH & sealing applications |
| NAICS | 326291 - Rubber Product Manufacturing for Mechanical Use |
| SIC | 3087 - Custom Compound Purchased Resins |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 120 |
| Plant Area (Sq.Ft.) | 78,000 |
| Annual Production | 8,282,943 Units |
| Production Hrs. Annual | 8,760 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $186,384 | 3,606,837 | kWh | $0.05 |
| Electricity Demand | $40,176 | 5,484 | kW-months/year | $7.33 |
| Electricity Fees | $309 | - | $ | - |
| Natural Gas | $30,379 | 4,992 | MMBtu | $6.09 |
| TOTAL ENERGY COSTS | $257,640 | |||
| RECOMMENDED SAVINGS* | $73,667 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | - | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME |
Savings: $1,141 Cost: - |
- | - | $1,141 | 156 | - | - | - | - | - | - | - | - |
- - kWh |
$1,141 156 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.8112 COMBINE UTILITY METERS |
Savings: $309 Cost: - |
- | - | - | - | $309 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$309 - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $9,661 Cost: $250 |
$7,591 | 146,883 | $2,070 | 282 | - | - | - | - | - | - | - | - |
$7,591 146,883 kWh |
$2,070 282 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $5,150 Cost: - |
$561 | 10,871 | $4,589 | 626 | - | - | - | - | - | - | - | - |
$561 10,871 kWh |
$4,589 626 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,379 Cost: $316 |
$1,457 | 28,178 | $282 | 38 | - | - | - | - | $(-360) | - | - | - |
$1,457 28,178 kWh |
$282 38 kW-months/year |
- - $ |
- - MMBtu |
$(-360) - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,062 Cost: - |
$889 | 17,208 | $173 | 24 | - | - | - | - | - | - | - | - |
$889 17,208 kWh |
$173 24 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $11,509 Cost: $20,000 |
$2,038 | 39,447 | $1,033 | 141 | - | - | $8,438 | 1,386 | - | - | - | - |
$2,038 39,447 kWh |
$1,033 141 kW-months/year |
- - $ |
$8,438 1,386 MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $1,417 Cost: - |
$1,113 | 21,538 | $304 | 41 | - | - | - | - | - | - | - | - |
$1,113 21,538 kWh |
$304 41 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT |
Savings: $40,334 Cost: $63,686 |
$53,506 | 1,035,332 | $10,189 | 1,414 | - | - | $(-23,361) | (-3,836) | - | - | - | - |
$53,506 1,035,332 kWh |
$10,189 1,414 kW-months/year |
- - $ |
$(-23,361) (-3,836) MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $1,706 Cost: $3,200 |
$767 | 14,864 | $325 | 44 | - | - | - | - | $19 | - | $595 | - |
$767 14,864 kWh |
$325 44 kW-months/year |
- - $ |
- - MMBtu |
$19 - $ |
$595 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $73,667 Cost: $87,452 |
$67,922 | 1,314,321 | $20,105 | 2,767 | $309 | - | $(-14,923) | (-2,450) | $(-341) | - | $595 | - | $67,922 1,314,321 kWh |
$20,105 2,767 kW-months/year |
$309 - $ |
$(-14,923) (-2,450) MMBtu |
$(-341) - $ |
$595 - $ |
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| TOTAL IMPLEMENTED |
Savings: - Cost: - |
- | - | - | - | - | - | - | - | - | - | - | - | - - kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||