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IAC Assessment: UD1039
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IAC Assessment: UD1039
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IAC Center University of Dayton
Assessment Year 2022
Principal Product Injection Molding / Glass
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 98,000
Annual Production 867,775 Units
Production Hrs. Annual 4,160
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $106,435 1,974,155 kWh $0.05
Electricity Demand $29,104 5,460 kW-months/year $5.33
Electricity Fees $4,353 - $ -
Natural Gas $9,380 1,329 MMBtu $7.06
TOTAL ENERGY COSTS $149,272
RECOMMENDED SAVINGS* $6,740 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$55
Cost:
-
$43 804 $12 2 - - $43
804
kWh
$12
2
kW-months/year
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,123
Cost:
$714
$874 16,224 $249 47 - - $874
16,224
kWh
$249
47
kW-months/year
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$306
Cost:
$202
$215 3,994 $61 12 $30 - $215
3,994
kWh
$61
12
kW-months/year
$30
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,423
Cost:
$5,000
$1,107 20,552 $316 59 - - $1,107
20,552
kWh
$316
59
kW-months/year
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$875
Cost:
$316
$868 16,112 $247 47 $(-240) - $868
16,112
kWh
$247
47
kW-months/year
$(-240)
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,654
Cost:
$50
$1,275 23,752 $379 71 - - $1,275
23,752
kWh
$379
71
kW-months/year
-
-
$
07: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$1,304
Cost:
$2,369
$857 15,913 $447 84 - - $857
15,913
kWh
$447
84
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$6,740
Cost:
$8,651
$5,239 97,351 $1,711 322 $(-210) - $5,239
97,351
kWh
$1,711
322
kW-months/year
$(-210)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes