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IAC Assessment: UD1051
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IAC Assessment: UD1051
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IAC Center University of Dayton
Assessment Year 2023
Principal Product Packaging Machinery
NAICS 333993 - Packaging Machinery Manufacturing
SIC 3565 - Packaging Machinery
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 225,000
Annual Production 181 Units
Production Hrs. Annual 4,584
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $214,163 3,873,216 kWh $0.06
Electricity Demand $111,865 8,399 kW-months/year $13.32
Electricity Fees $29,569 - $ -
Natural Gas $68,224 8,731 MMBtu $7.81
TOTAL ENERGY COSTS $423,821
RECOMMENDED SAVINGS* $249,339 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,743
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$6,461
Cost:
-
$6,461 121,909 - - - - - - - - $6,461
121,909
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,689
Cost:
$325
$2,774 50,170 $915 69 - - - - - - $2,774
50,170
kWh
$915
69
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,083
Cost:
-
$1,083 19,586 - - - - - - - - $1,083
19,586
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$703
Cost:
-
$431 7,799 $272 20 - - - - - - $431
7,799
kWh
$272
20
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$106,038
Cost:
$57,050
- - - - $106,038 - - - - - -
-
kWh
-
-
kW-months/year
$106,038
-
$
-
-
MMBtu
-
-
$
06: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$18,807
Cost:
-
- - - - - - - - $18,807 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$18,807
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$14,358
Cost:
$18,834
$7,577 137,011 $4,777 359 - - - - $2,004 - $7,577
137,011
kWh
$4,777
359
kW-months/year
-
-
$
-
-
MMBtu
$2,004
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$33,383
Cost:
$25,920
$17,741 320,807 $11,186 840 - - - - $4,456 - $17,741
320,807
kWh
$11,186
840
kW-months/year
-
-
$
-
-
MMBtu
$4,456
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$59,158
Cost:
$92,100
$44,481 804,366 $14,677 1,102 - - - - - - $44,481
804,366
kWh
$14,677
1,102
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$969
Cost:
$3,439
$594 10,746 $375 28 - - - - - - $594
10,746
kWh
$375
28
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,057
Cost:
$18,480
- - - - - - $4,057 520 - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,057
520
MMBtu
-
-
$
12: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$633
Cost:
$80
- - - - - - $633 81 - - -
-
kWh
-
-
kW-months/year
-
-
$
$633
81
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$249,339
Cost:
$216,228
$81,142 1,472,394 $32,202 2,418 $106,038 - $4,690 601 $25,267 - $81,142
1,472,394
kWh
$32,202
2,418
kW-months/year
$106,038
-
$
$4,690
601
MMBtu
$25,267
-
$
TOTAL IMPLEMENTED Savings:
$30,743
Cost:
$325
$10,749 199,464 $1,187 89 - - - - $18,807 - $10,749
199,464
kWh
$1,187
89
kW-months/year
-
-
$
-
-
MMBtu
$18,807
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes