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IAC Assessment: UD1069
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IAC Assessment: UD1069
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IAC Center University of Dayton
Assessment Year 2023
Principal Product Rubber Extrusion
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3061 - Mechanical Rubber Goods
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 171,136
Annual Production 10,144,812 Pounds
Production Hrs. Annual 5,880
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $568,647 11,888,250 kWh $0.05
Electricity Demand $381,510 22,584 kW-months/year $16.89
Electricity Fees $113 - $ -
Natural Gas $67,025 9,476 MMBtu $7.07
TOTAL ENERGY COSTS $1,059,252
RECOMMENDED SAVINGS* $98,256 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,543
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ Tgal $ Tgal $ $ $ $
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$31,978
Cost:
-
$31,978 669,006 - - - - - - - - - - $31,978
669,006
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,796
Cost:
$300
$2,469 51,663 $1,327 79 - - - - - - - - $2,469
51,663
kWh
$1,327
79
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,461
Cost:
$952
$2,592 54,218 $1,869 111 - - - - - - - - $2,592
54,218
kWh
$1,869
111
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,894
Cost:
$1,403
$2,894 60,554 - - - - - - - - - - $2,894
60,554
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,799
Cost:
-
$1,045 21,857 $754 45 - - - - - - - - $1,045
21,857
kWh
$754
45
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,372
Cost:
$1,389
$911 19,051 - - - - - - $79 - $382 - $911
19,051
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
$79
-
$
$382
-
$
07: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$51,914
Cost:
$75,982
$(-19,809) (-414,421) $(-1,191) (-71) $35,966 9,827 $36,948 9,827 - - - - $(-19,809)
(-414,421)
kWh
$(-1,191)
(-71)
kW-months/year
$35,966
9,827
Tgal
$36,948
9,827
Tgal
-
-
$
-
-
$
08: 2.2514 COVER OPEN TANKS Savings:
$42
Cost:
$2,000
$42 882 - - - - - - - - - - $42
882
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$98,256
Cost:
$82,026
$22,122 462,810 $2,759 163 $35,966 9,827 $36,948 9,827 $79 - $382 - $22,122
462,810
kWh
$2,759
163
kW-months/year
$35,966
9,827
Tgal
$36,948
9,827
Tgal
$79
-
$
$382
-
$
TOTAL IMPLEMENTED Savings:
$44,543
Cost:
$6,044
$40,886 855,374 $3,196 189 - - - - $79 - $382 - $40,886
855,374
kWh
$3,196
189
kW-months/year
-
-
Tgal
-
-
Tgal
$79
-
$
$382
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ Tgal $ $ $ $
Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Ancillary Material Cost