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IAC Assessment: UD1081
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IAC Assessment: UD1081
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Dayton
Assessment Year 2024
Principal Product Metal Products
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 250
Plant Area (Sq.Ft.) 380,000
Annual Production 1 Units
Production Hrs. Annual 8,568
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,000,098 17,012,800 kWh $0.06
Electricity Demand $498,961 33,897 kW-months/year $14.72
Electricity Fees $8,042 - $ -
Natural Gas $119,315 18,771 MMBtu $6.36
TOTAL ENERGY COSTS $1,731,755
RECOMMENDED SAVINGS* $134,164 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$792
Cost:
-
$586 9,968 $206 14 - - - - - - $586
9,968
kWh
$206
14
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
02: 2.5123 REDUCE FLUID FLOW RATES Savings:
$29,869
Cost:
$3,076
$29,869 507,970 - - - - - - - - $29,869
507,970
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
03: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$55,362
Cost:
$6,264
$55,362 941,530 - - - - - - - - $55,362
941,530
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,442
Cost:
-
- - - - - - $1,442 227 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,442
227
MMBtu
-
-
Tgal
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,187
Cost:
$1,235
$11,985 203,825 $4,202 286 - - - - - - $11,985
203,825
kWh
$4,202
286
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$12,481
Cost:
$730
$9,294 158,069 $3,187 217 - - - - - - $9,294
158,069
kWh
$3,187
217
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$7,626
Cost:
$7,875
$161 2,730 $7,465 507 - - - - - - $161
2,730
kWh
$7,465
507
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
08: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$3,404
Cost:
-
$3,404 57,883 - - - - - - - - $3,404
57,883
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,380
Cost:
$17,600
- - - - $6,380 - - - - - -
-
kWh
-
-
kW-months/year
$6,380
-
$
-
-
MMBtu
-
-
Tgal
10: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$621
Cost:
$249
- - - - - - - - $621 78 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$621
78
Tgal
TOTAL RECOMMENDED Savings:
$134,164
Cost:
$37,029
$110,661 1,881,975 $15,060 1,023 $6,380 - $1,442 227 $621 78 $110,661
1,881,975
kWh
$15,060
1,023
kW-months/year
$6,380
-
$
$1,442
227
MMBtu
$621
78
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal