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IAC Assessment: UD1093
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IAC Assessment: UD1093
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IAC Center University of Dayton
Assessment Year 2024
Principal Product Injection Molded and Extruded Plastic Components for Motor Vehicles
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 500
Plant Area (Sq.Ft.) 280,000
Annual Production 13,759,000 Units
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,107,886 14,627,293 kWh $0.08
Electricity Demand $207,581 30,254 kW-months/year $6.86
Electricity Fees $17,275 - $ -
Natural Gas $46,756 8,934 MMBtu $5.23
TOTAL ENERGY COSTS $1,397,059
RECOMMENDED SAVINGS* $97,720 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$13,379
Cost:
$1,330
$12,093 159,747 $367 54 - - $919 183 $12,093
159,747
kWh
$367
54
kW-months/year
-
-
$
$919
183
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,271
Cost:
$772
$5,765 76,159 $103 15 - - $403 80 $5,765
76,159
kWh
$103
15
kW-months/year
-
-
$
$403
80
MMBtu
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$7,247
Cost:
$720
$6,135 81,042 $1,112 162 - - - - $6,135
81,042
kWh
$1,112
162
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$5,446
Cost:
$9,639
$4,610 60,900 $836 122 - - - - $4,610
60,900
kWh
$836
122
kW-months/year
-
-
$
-
-
MMBtu
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,522
Cost:
$2,450
$2,522 33,311 - - - - - - $2,522
33,311
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,442
Cost:
$953
$1,221 16,129 $221 32 - - - - $1,221
16,129
kWh
$221
32
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$32,360
Cost:
$48,200
$28,786 380,270 $3,574 521 - - - - $28,786
380,270
kWh
$3,574
521
kW-months/year
-
-
$
-
-
MMBtu
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$15,573
Cost:
$48,200
$13,853 183,009 $1,720 251 - - - - $13,853
183,009
kWh
$1,720
251
kW-months/year
-
-
$
-
-
MMBtu
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$13,480
Cost:
$31,200
- - - - $13,480 - - - -
-
kWh
-
-
kW-months/year
$13,480
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$97,720
Cost:
$143,464
$74,985 990,567 $7,933 1,157 $13,480 - $1,322 263 $74,985
990,567
kWh
$7,933
1,157
kW-months/year
$13,480
-
$
$1,322
263
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas