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IAC Assessment: UD1110
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IAC Assessment: UD1110
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IAC Center University of Dayton
Assessment Year 2025
Principal Product Automotive Parts
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 650
Plant Area (Sq.Ft.) 619,000
Annual Production 1,001 Pieces
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $956,371 21,820,272 kWh $0.04
Electricity Demand $65,421 40,809 kW-months/year $1.60
Electricity Fees $34,618 - $ -
Natural Gas $118,159 44,209 MMBtu $2.67
TOTAL ENERGY COSTS $1,174,569
RECOMMENDED SAVINGS* $74,481 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,358
Cost:
-
$5,940 135,614 $418 261 - - - - $5,940
135,614
kWh
$418
261
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,072
Cost:
$1,464
$2,868 65,475 $204 128 - - - - $2,868
65,475
kWh
$204
128
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,927
Cost:
$8,803
$2,553 58,285 $374 228 - - - - $2,553
58,285
kWh
$374
228
kW-months/year
-
-
$
-
-
MMBtu
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$961
Cost:
-
$961 21,932 - - - - - - $961
21,932
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$11,733
Cost:
$17,500
$11,733 267,874 - - - - - - $11,733
267,874
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$11,326
Cost:
$4,060
$10,573 241,383 $753 470 - - - - $10,573
241,383
kWh
$753
470
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,182
Cost:
$953
$2,039 46,550 $143 90 - - - - $2,039
46,550
kWh
$143
90
kW-months/year
-
-
$
-
-
MMBtu
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,078
Cost:
$19,900
$(-128) (-2,919) $(-9) (-6) - - $8,215 3,077 $(-128)
(-2,919)
kWh
$(-9)
(-6)
kW-months/year
-
-
$
$8,215
3,077
MMBtu
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$27,844
Cost:
$76,225
- - - - $27,844 - - - -
-
kWh
-
-
kW-months/year
$27,844
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$74,481
Cost:
$128,905
$36,539 834,194 $1,883 1,170 $27,844 - $8,215 3,077 $36,539
834,194
kWh
$1,883
1,170
kW-months/year
$27,844
-
$
$8,215
3,077
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas