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IAC Assessment: UD1114
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IAC Assessment: UD1114
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Dayton
Assessment Year 2025
Principal Product Plastic Bottles
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3085 - Plastics Bottles
Sales $10,000,000-$50,000,000
# of Employees 54
Plant Area (Sq.Ft.) 244,135
Annual Production 198,976,257 Units
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $768,129 15,482,800 kWh $0.05
Electricity Demand $690,384 33,357 kW-months/year $20.70
Electricity Fees $8,952 - $ -
Natural Gas $34,021 3,913 MMBtu $8.69
TOTAL ENERGY COSTS $1,501,486
RECOMMENDED SAVINGS* $173,639 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$98,157
Cost:
$9,554
$62,464 1,259,361 $35,693 1,725 - - $62,464
1,259,361
kWh
$35,693
1,725
kW-months/year
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$34,835
Cost:
$7,124
$22,168 446,929 $12,667 612 - - $22,168
446,929
kWh
$12,667
612
kW-months/year
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$27,731
Cost:
-
$17,647 355,792 $10,084 487 - - $17,647
355,792
kWh
$10,084
487
kW-months/year
-
-
$
04: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$3,367
Cost:
-
$2,143 43,203 $1,224 59 - - $2,143
43,203
kWh
$1,224
59
kW-months/year
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,102
Cost:
$4,200
$2,102 42,376 - - - - $2,102
42,376
kWh
-
-
kW-months/year
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$157
Cost:
-
$157 3,157 - - - - $157
3,157
kWh
-
-
kW-months/year
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,290
Cost:
$15,550
- - - - $7,290 - -
-
kWh
-
-
kW-months/year
$7,290
-
$
TOTAL RECOMMENDED Savings:
$173,639
Cost:
$36,428
$106,681 2,150,818 $59,668 2,883 $7,290 - $106,681
2,150,818
kWh
$59,668
2,883
kW-months/year
$7,290
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees