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IAC Assessment: UD1116
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IAC Assessment: UD1116
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IAC Center University of Dayton
Assessment Year 2025
Principal Product Fabricated Metal
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3441 - Fabricated Structural Metal
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 70,000
Annual Production 10,000,000 Pounds
Production Hrs. Annual 2,483
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $81,232 609,211 kWh $0.13
Electricity Demand $16,861 2,405 kW-months/year $7.01
Electricity Fees $1,999 - $ -
Natural Gas $22,690 5,203 MMBtu $4.36
TOTAL ENERGY COSTS $123,919
RECOMMENDED SAVINGS* $23,349 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,791
Cost:
-
$1,286 9,648 $505 72 - - - - $1,286
9,648
kWh
$505
72
kW-months/year
-
-
$
-
-
MMBtu
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$9,462
Cost:
$15,035
$9,462 70,986 - - - - - - $9,462
70,986
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,126
Cost:
$5,813
$3,250 24,379 $876 125 - - - - $3,250
24,379
kWh
$876
125
kW-months/year
-
-
$
-
-
MMBtu
04: 2.7316 CENTRALIZE CONTROL OF EXHAUST FANS TO ENSURE THEIR SHUTDOWN, OR ESTABLISH PROGRAM TO ENSURE MANUAL SHUTDOWN Savings:
$2,842
Cost:
$908
$652 4,888 - - - - $2,190 502 $652
4,888
kWh
-
-
kW-months/year
-
-
$
$2,190
502
MMBtu
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$251
Cost:
-
$251 1,880 - - - - - - $251
1,880
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,166
Cost:
$5,318
$1,727 12,952 $439 63 - - - - $1,727
12,952
kWh
$439
63
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$712
Cost:
$1,015
$559 4,194 $153 22 - - - - $559
4,194
kWh
$153
22
kW-months/year
-
-
$
-
-
MMBtu
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,999
Cost:
$5,700
- - - - $1,999 - - - -
-
kWh
-
-
kW-months/year
$1,999
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$23,349
Cost:
$33,789
$17,187 128,927 $1,973 281 $1,999 - $2,190 502 $17,187
128,927
kWh
$1,973
281
kW-months/year
$1,999
-
$
$2,190
502
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas