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IAC Assessment: UF0337
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IAC Assessment: UF0337
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IAC Center University of Florida
Assessment Year 2004
Principal Product Wallboards
NAICS 327420 - Gypsum Product Manufacturing
SIC 3275 - Gypsum Products
Sales $10,000,000-$50,000,000
# of Employees 98
Plant Area (Sq.Ft.) 1,742,400
Annual Production 600,000 Thousand Feet
Production Hrs. Annual 7,488
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $868,579 15,504,857 kWh $0.06
Electricity Demand $224,757 27,125 kW-months/year $8.29
Natural Gas $898,735 166,786 MMBtu $5.39
TOTAL ENERGY COSTS $1,992,071
RECOMMENDED SAVINGS* $342,816 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$309,508
Cost:
$180,000
- - - - - - $309,508 57,316 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$309,508
57,316
MMBtu
-
-
$
-
-
$
02: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,095
Cost:
$68,454
$1,095 16,589 - - - - - - - - - - $1,095
16,589
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$9,552
Cost:
$13,873
$5,404 95,506 $4,148 500 - - - - - - - - $5,404
95,506
kWh
$4,148
500
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$11,459
Cost:
-
$9,911 176,983 - - - - - - $593 - $955 - $9,911
176,983
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$593
-
$
$955
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,725
Cost:
$385
$7,745 138,299 - - - - - - $(-20) - - - $7,745
138,299
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$(-20)
-
$
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,477
Cost:
$12,000
- - - - $3,477 - - - - - - - -
-
kWh
-
-
kW-months/year
$3,477
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$342,816
Cost:
$274,712
$24,155 427,377 $4,148 500 $3,477 - $309,508 57,316 $573 - $955 - $24,155
427,377
kWh
$4,148
500
kW-months/year
$3,477
-
$
$309,508
57,316
MMBtu
$573
-
$
$955
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost