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IAC Assessment: UL0168
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IAC Assessment: UL0168
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IAC Center University of Louisville
Assessment Year 1996
Principal Product Rotogravure Printing of Labels
NAICS n/a
SIC 2671 - Paper Coated & Laminated, Packaging
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 45,000
Annual Production 2,147,483,647 Pieces
Production Hrs. Annual 8,568
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $217,512 4,454,865 kWh $0.05
Electricity Demand $24,086 9,614 kW-months/year $2.51
Natural Gas $31,018 5,194 MMBtu $5.97
TOTAL ENERGY COSTS $289,416
RECOMMENDED SAVINGS* $58,042 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,160
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost By-product Production
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,936
Cost:
$1,400
$14,936 312,134 - - - - - - - - - - - - $14,936
312,134
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$960
Cost:
$40
$875 18,171 $85 30 - - - - - - - - - - $875
18,171
kWh
$85
30
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,464
Cost:
$35
$4,112 85,873 $352 140 - - - - - - - - - - $4,112
85,873
kWh
$352
140
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,820
Cost:
$7,774
- - $2,820 - - - - - - - - - - - -
-
kWh
$2,820
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$459
Cost:
$200
- - - - $459 33 - - - - - - - - -
-
kWh
-
-
kW-months/year
$459
33
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
06: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$265
Cost:
$265
- - - - - - - - - - - - $265 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
$265
-
$
07: 3.8141 REGENERATE CLEANING SOLVENT ON-SITE AND REUSE Savings:
$17,338
Cost:
$3,000
- - - - - - - - $14,765 - $2,573 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$14,765
-
$
$2,573
-
$
-
-
$
08: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$16,800
Cost:
$5,070
- - - - - - $16,800 9,240 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$16,800
9,240
gal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$58,042
Cost:
$17,784
$19,923 416,178 $3,257 170 $459 33 $16,800 9,240 $14,765 - $2,573 - $265 - $19,923
416,178
kWh
$3,257
170
kW-months/year
$459
33
MMBtu
$16,800
9,240
gal
$14,765
-
$
$2,573
-
$
$265
-
$
TOTAL IMPLEMENTED Savings:
$37,160
Cost:
$6,545
$19,923 416,178 $437 170 - - $16,800 9,240 - - - - - - $19,923
416,178
kWh
$437
170
kW-months/year
-
-
MMBtu
$16,800
9,240
gal
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost By-product Production