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IAC Assessment: UL0195
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IAC Assessment: UL0195
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IAC Center University of Louisville
Assessment Year 1998
Principal Product isolated soy protein
NAICS n/a
SIC 2075 - Soybean Oil Mills
Sales $10,000,000-$50,000,000
# of Employees 96
Plant Area (Sq.Ft.) 113,000
Annual Production 45,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $667,544 26,655,335 kWh $0.03
Electricity Demand $351,329 100,224 kW-months/year $3.51
Natural Gas $1,795,015 457,045 MMBtu $3.93
TOTAL ENERGY COSTS $2,895,985
RECOMMENDED SAVINGS* $6,890,868 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $177,628
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Water Consumption Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ Tgal $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,850
Cost:
$20
$6,541 261,137 $1,309 373 - - - - - - - - - - - - $6,541
261,137
kWh
$1,309
373
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,732
Cost:
$260
$3,942 157,386 $790 255 - - - - - - - - - - - - $3,942
157,386
kWh
$790
255
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$6,368
Cost:
$800
- - - - $6,368 1,654 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,368
1,654
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
04: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$2,628
Cost:
-
- - - - - - - - $2,628 126,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,628
126,000
lb
-
-
$
-
-
Tgal
-
-
$
05: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$6,458,418
Cost:
$3,180,000
- - - - $1,094,959 286,171 $5,363,459 27,720,525 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,094,959
286,171
MMBtu
$5,363,459
27,720,525
Tgal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
06: 3.4151 MINIMIZE WATER USAGE Savings:
$235,872
Cost:
$666,500
- - - - - - $151,956 75,600,000 - - - - $83,916 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$151,956
75,600,000
Tgal
-
-
lb
-
-
$
$83,916
-
Tgal
-
-
$
07: 4.624 HIRE ADDITIONAL PERSONNEL TO REDUCE CHANGEOUT TIME Savings:
$70,000
Cost:
-
- - - - - - - - - - $70,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$70,000
-
$
-
-
Tgal
-
-
$
08: 4.512 CONDENSE OPERATION INTO ONE BUILDING Savings:
$105,000
Cost:
$300,000
- - - - - - - - - - - - - - $105,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
$105,000
-
$
TOTAL RECOMMENDED Savings:
$6,890,868
Cost:
$4,147,580
$10,483 418,523 $2,099 628 $1,101,327 287,825 $5,515,415 103,320,525 $2,628 126,000 $70,000 - $83,916 - $105,000 - $10,483
418,523
kWh
$2,099
628
kW-months/year
$1,101,327
287,825
MMBtu
$5,515,415
103,320,525
Tgal
$2,628
126,000
lb
$70,000
-
$
$83,916
-
Tgal
$105,000
-
$
TOTAL IMPLEMENTED Savings:
$177,628
Cost:
$300,000
- - - - - - - - $2,628 126,000 $70,000 - - - $105,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,628
126,000
lb
$70,000
-
$
-
-
Tgal
$105,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Water Consumption Primary Product