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IAC Assessment: UL0198
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IAC Assessment: UL0198
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IAC Center University of Louisville
Assessment Year 1998
Principal Product Magazine Printing
NAICS n/a
SIC 2752 - Commercial Printing, Lithographic
Sales $50,000,000-$100,000,000
# of Employees 1,100
Plant Area (Sq.Ft.) 250,000
Annual Production 9,000 Pieces
Production Hrs. Annual 7,488
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Demand $976,408 68,855 kW-months/year $14.18
Natural Gas $160,058 33,025 MMBtu $4.85
TOTAL ENERGY COSTS $1,136,466
RECOMMENDED SAVINGS* $217,340 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$45,615
Cost:
$47,600
- - $45,615 - - - - - - - - - -
-
kWh
$45,615
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,727
Cost:
$40
$3,552 131,594 $2,175 224 - - - - - - - - $3,552
131,594
kWh
$2,175
224
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
03: 3.7134 WASH AND REUSE RAGS ON-SITE Savings:
$99,250
Cost:
$150,000
- - - - - - - - $(-5,000) - $104,250 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$(-5,000)
-
$
$104,250
-
$
04: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$6,748
Cost:
-
- - - - $6,748 14,700 - - - - - - -
-
kWh
-
-
kW-months/year
$6,748
14,700
lb
-
-
$
-
-
$
-
-
$
05: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$60,000
Cost:
$2,000
- - - - - - $60,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$60,000
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$217,340
Cost:
$199,640
$3,552 131,594 $47,790 224 $6,748 14,700 $60,000 - $(-5,000) - $104,250 - $3,552
131,594
kWh
$47,790
224
kW-months/year
$6,748
14,700
lb
$60,000
-
$
$(-5,000)
-
$
$104,250
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost