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IAC Assessment: UL0201
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IAC Assessment: UL0201
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IAC Center University of Louisville
Assessment Year 1998
Principal Product automotive engine head gasket
NAICS n/a
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $50,000,000-$100,000,000
# of Employees 201
Plant Area (Sq.Ft.) 69,000
Annual Production 40,000,000 Pieces
Production Hrs. Annual 5,880
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $232,905 8,168,816 kWh $0.03
Electricity Demand $68,224 1,365 kW-months/year $49.98
Natural Gas $40,679 8,020 MMBtu $5.07
TOTAL ENERGY COSTS $411,638
RECOMMENDED SAVINGS* $1,025,315 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $342,958
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Solid Waste (haz) Personnel Changes
$ kWh $ kW-months/year $ lb $ lb $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$958
Cost:
$3,132
- - $958 - - - - - - - -
-
kWh
$958
-
kW-months/year
-
-
lb
-
-
lb
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,962
Cost:
$1,518
$3,017 105,803 $945 212 - - - - - - $3,017
105,803
kWh
$945
212
kW-months/year
-
-
lb
-
-
lb
-
-
$
03: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$2,084
Cost:
$5,160
- - - - - - $2,084 30,032 - - -
-
kWh
-
-
kW-months/year
-
-
lb
$2,084
30,032
lb
-
-
$
04: 3.7135 MINIMIZE USE OF RAGS THROUGH WORKER TRAINING Savings:
$4,045
Cost:
$1,125
- - - - - - $4,045 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$4,045
-
lb
-
-
$
05: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$672,266
Cost:
$138,250
- - - - $672,266 2,301,312 - - - - -
-
kWh
-
-
kW-months/year
$672,266
2,301,312
lb
-
-
lb
-
-
$
06: 4.1120 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$342,000
Cost:
$12,150
- - - - - - - - $342,000 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
lb
$342,000
-
$
TOTAL RECOMMENDED Savings:
$1,025,315
Cost:
$161,335
$3,017 105,803 $1,903 212 $672,266 2,301,312 $6,129 30,032 $342,000 - $3,017
105,803
kWh
$1,903
212
kW-months/year
$672,266
2,301,312
lb
$6,129
30,032
lb
$342,000
-
$
TOTAL IMPLEMENTED Savings:
$342,958
Cost:
$15,282
- - $958 - - - - - $342,000 - -
-
kWh
$958
-
kW-months/year
-
-
lb
-
-
lb
$342,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Solid Waste (haz) Personnel Changes