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IAC Assessment: UL0207
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IAC Assessment: UL0207
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IAC Center University of Louisville
Assessment Year 1998
Principal Product Magnet Wire
NAICS n/a
SIC 3357 - Nonferrous Wiredrawing & Insulating
Sales $50,000,000-$100,000,000
# of Employees 115
Plant Area (Sq.Ft.) 150,000
Annual Production 35,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $417,935 19,724,502 kWh $0.02
Electricity Demand $184,460 35,442 kW-months/year $5.20
Natural Gas $598,229 149,730 MMBtu $4.00
TOTAL ENERGY COSTS $1,290,624
RECOMMENDED SAVINGS* $392,501 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $312,001
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,709
Cost:
$120
$2,120 100,234 $59 11 - - - - $450 - $1,080 - - - $2,120
100,234
kWh
$59
11
kW-months/year
-
-
MMBtu
-
-
lb
$450
-
$
$1,080
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,492
Cost:
$20
$1,081 55,393 $411 79 - - - - - - - - - - $1,081
55,393
kWh
$411
79
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$74,500
Cost:
$163,800
- - - - $74,500 18,790 - - - - - - - - -
-
kWh
-
-
kW-months/year
$74,500
18,790
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$6,000
Cost:
$1,320
- - - - - - $6,000 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,000
-
lb
-
-
$
-
-
$
-
-
$
05: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$306,800
Cost:
$117,500
- - - - - - - - - - - - $306,800 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$306,800
-
$
TOTAL RECOMMENDED Savings:
$392,501
Cost:
$282,760
$3,201 155,627 $470 90 $74,500 18,790 $6,000 - $450 - $1,080 - $306,800 - $3,201
155,627
kWh
$470
90
kW-months/year
$74,500
18,790
MMBtu
$6,000
-
lb
$450
-
$
$1,080
-
$
$306,800
-
$
TOTAL IMPLEMENTED Savings:
$312,001
Cost:
$117,640
$3,201 155,627 $470 90 - - - - $450 - $1,080 - $306,800 - $3,201
155,627
kWh
$470
90
kW-months/year
-
-
MMBtu
-
-
lb
$450
-
$
$1,080
-
$
$306,800
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Primary Product