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IAC Assessment: UL0212
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IAC Assessment: UL0212
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IAC Center University of Louisville
Assessment Year 1998
Principal Product Plastic refrigerator parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 375
Plant Area (Sq.Ft.) 100,000
Annual Production 15,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $395,199 11,486,811 kWh $0.03
Electricity Demand $146,047 11,915 kW-months/year $12.26
Electricity Fees $71,080 - $ -
Natural Gas $18,800 3,438 MMBtu $5.47
TOTAL ENERGY COSTS $656,726
RECOMMENDED SAVINGS* $35,584 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Solid Waste (non-haz) By-product Production Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Solid Waste (non-haz) By-product Production
$ kWh $ kW-months/year $ $ $ gal $ lb $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,802
Cost:
$100
$907 26,377 $895 73 - - - - - - - - $907
26,377
kWh
$895
73
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,040
Cost:
$2,176
- - - - $3,040 - - - - - - - -
-
kWh
-
-
kW-months/year
$3,040
-
$
-
-
gal
-
-
lb
-
-
$
03: 3.7135 MINIMIZE USE OF RAGS THROUGH WORKER TRAINING Savings:
$3,175
Cost:
$1,625
- - - - - - - - $3,175 12,740 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
$3,175
12,740
lb
-
-
$
04: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$1,567
Cost:
$5,070
- - - - - - $1,567 12,750 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,567
12,750
gal
-
-
lb
-
-
$
05: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$26,000
Cost:
$3,120
- - - - - - - - - - $26,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
$26,000
-
$
TOTAL RECOMMENDED Savings:
$35,584
Cost:
$12,091
$907 26,377 $895 73 $3,040 - $1,567 12,750 $3,175 12,740 $26,000 - $907
26,377
kWh
$895
73
kW-months/year
$3,040
-
$
$1,567
12,750
gal
$3,175
12,740
lb
$26,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ gal $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Solid Waste (non-haz) By-product Production Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Solid Waste (non-haz) By-product Production