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IAC Assessment: UL2506
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IAC Assessment: UL2506
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IAC Center University of Louisville
Assessment Year 2025
Principal Product Thermoplastic Resins
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $50,000,000-$100,000,000
# of Employees 105
Plant Area (Sq.Ft.) 210,000
Annual Production 10,660 Tons
Production Hrs. Annual 8,736
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $441,213 15,713,600 kWh $0.03
Electricity Demand $654,795 34,997 kW-months/year $18.71
Electricity Fees $104,024 - $ -
Natural Gas $521,928 252,045 MMBtu $2.07
TOTAL ENERGY COSTS $1,721,960
RECOMMENDED SAVINGS* $192,001 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$77,396
Cost:
$40,000
- - - - - - $77,396 31,335 -
-
kWh
-
-
kW-months/year
-
-
$
$77,396
31,335
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,455
Cost:
$2,940
$4,455 158,539 - - - - - - $4,455
158,539
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.2692 USE OUTSIDE COLD WATER SOURCE AS A SUPPLY OF COOLING WATER Savings:
$43,343
Cost:
$86,469
$22,731 803,796 $20,612 1,104 - - - - $22,731
803,796
kWh
$20,612
1,104
kW-months/year
-
-
$
-
-
MMBtu
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$49,775
Cost:
$25,480
- - - - $49,775 - - - -
-
kWh
-
-
kW-months/year
$49,775
-
$
-
-
MMBtu
05: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$13,709
Cost:
$151,700
$6,345 225,990 $7,364 394 - - - - $6,345
225,990
kWh
$7,364
394
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,323
Cost:
$17,116
$3,323 118,330 - - - - - - $3,323
118,330
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$192,001
Cost:
$323,705
$36,854 1,306,655 $27,976 1,498 $49,775 - $77,396 31,335 $36,854
1,306,655
kWh
$27,976
1,498
kW-months/year
$49,775
-
$
$77,396
31,335
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas